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Grünenthal PRO – Fertigung

Integrated pharmaceutical contract manufacturing: API, bulk, device assembly and packaging in one global network.

Grünenthal PRO Logo

Grünenthal GmbH – Grünenthal PRO Contract Manufacturing

Aachen, Germany · Origgio, Italy · Mitlödi, Switzerland · Santiago, ChileNew on Amplifa

5Manufacturing sites in the global network
2.000+Employees in Global Operations
100+countries served
390 tAPI and intermediates delivered (2024)
33 %market share of global tramadol production

About Grünenthal PRO

Grünenthal PRO is the contract manufacturing division of Grünenthal GmbH, headquartered in Aachen. The integrated pharmaceutical manufacturing platform network connects API production, bulk manufacturing, device assembly and pharmaceutical packaging within Grünenthal's Global Operations. Active ingredients such as tramadol, betahistine and oxatomide are manufactured in highly automated multi-purpose facilities in Aachen (Germany) and Mitlödi (Switzerland); in 2024, 390 tonnes of API and intermediates were delivered to more than 50 customers in 17 countries. Additional sites cover nasal spray manufacturing (compounding, filling, assembly, packaging) in Origgio (Italy) as well as the production of hormone-based products for oral solids and topical gels in Santiago (Chile). Services also include assembly and packaging for injectable products (pre-filled syringes, pens, auto-injectors) including cold-chain handling, release testing, serialization and aggregation, as well as primary and secondary packaging in formats such as blisters, wallets, alu-alu, patches, bottles and ampoules.

Site
Aachen
Processes
Biopharma services – assembly and packaging for injectable products (pre-filled syringes, pens,, Manual, semi-automated and automated assembly operations for injectable products, Kit packaging for injectable products, Cold-chain handling, Release testing, Nasal spray compounding and filling (unit-dose, bi-dose, multi-dose), Nasal spray device assembly, Analytical services and testing methods for nasal sprays
Materials
Tramadol, Betahistine, Oxatomide, PVC, PVDC, Aclar, Aluminium, Glass
Certificates
Certification by global health authorities, Release testing
Employees
2000+
Industries
Pharmaceutical industry, Biotech, Pain therapy, Women's Health, Biosimilars/Biologics
  1. 01

    Sourcing

  2. 02

    API production

  3. 03

    Bulk manufacturing

  4. 04

    Device assembly

  5. 05

    Primary and secondary packaging

  6. 06

    Serialization and aggregation

  7. 07

    Release testing

  8. 08

    Distribution support

Products and Packaging Materials

TRA

Tramadol

API for opioid-based pain therapies in tablets, capsules, drops and injectable formulations.

BET

Betahistine

API for the treatment of Ménière's disease symptoms such as vertigo, tinnitus and nausea.

OXA

Oxatomide

Antihistamine API for the treatment of allergic conditions such as rhinitis, dermatitis and eczema.

PVC

PVC

Blister foil material for pharmaceutical primary packaging.

PVDC

PVDC

Barrier foil for blisters with elevated protection requirements.

ACL

Aclar

High-barrier film for demanding blister packaging.

ALU

Aluminium

Used for alu-alu blisters, alu strips and wallet packaging.

GLA

Glass

Bottle material for solids in pharmaceutical packaging.

KUN

Plastic

Material for bottle packaging and device components.

Locations

Aachen

DE

Headquarters and API production

Materials
Tramadol, Betahistine, Oxatomide
  • Highly automated multi-purpose API production facilities

Origgio

IT

Nasal spray manufacturing (compounding, filling, assembly, packaging)

Materials
Pharmaceutical formulations

Mitlödi

CH

API production

Materials
APIs and intermediates

Santiago

CL

Manufacturing of hormone-based products (Women's Health)

Materials
Hormone-based products

Industries

Pharmaceutical industryBiotechPain therapyWomen's HealthBiosimilars/Biologics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Biopharma services – assembly and packaging for injectable products (pre-filled syringes, pens,Assembly–––Flexible batch sizes from smallPharmaceutical products (biologics, biosimilars)
Manual, semi-automated and automated assembly operations for injectable productsAssembly–––––
Kit packaging for injectable productsAssembly–––––
Cold-chain handlingSurface–––––
Release testingTesting–––––
Nasal spray compounding and filling (unit-dose, bi-dose, multi-dose)Casting––––Pharmaceutical formulations
Nasal spray device assemblyAssembly–––––
Analytical services and testing methods for nasal spraysTesting–––––
Primary and secondary pharmaceutical packaging – blisters (PVC, PVDC, Aclar), alu-alu, wallet, aluAssembly––––PVC, PVDC, Aclar, Aluminium
Packaging – patchesAssembly–––––
Packaging – solids in glass and plastic bottlesAssembly––––Glass, Plastic
Liquid and semi-solid primary packagingAssembly–––––
Ampoules packagingAssembly–––––
Serialization and aggregation servicesAssembly–––––
Envelopes, bundling and sealingAssembly–––––
API manufacturing – highly automated API production (multi-purpose equipment)Casting––390 tonnes/year (delivered 2024)–Tramadol, Betahistine, Oxatomide
Starting material productionCasting–––––
Hormone products manufacturing – oral solid dosage formsCasting––––Hormone-based products
Topical gels manufacturingCasting––––Hormone-based products
Analytical services and testing methods (hormone products)Testing–––––
Regional distribution support (Latin America)Engineering–––––

Additional services

API manufacturing (tramadol, betahistine, oxatomide)Bulk manufacturingBiopharma services (pre-filled syringes, pens, auto-injector assembly)Nasal spray manufacturing (unit-dose, bi-dose, multi-dose)Pharmaceutical primary and secondary packaging (blister, wallets, alu-alu, patches, bottles,Serialization and aggregationRelease testingCold-chain handlingAnalytical servicesHormone product manufacturing (oral solids, topical gels)Regional distribution supportProduct registration/contraception dossiers (LatAm)Device assemblyKit packagingTechnology transferScale-up

Quality

The sites meet pharmaceutical standards and are certified by leading global health authorities. Unified quality and regulatory systems of Grünenthal Global Operations apply, complemented by release testing and analytical services.

EvidenceAachenOriggioMitlödiSantiago
Certification by global health authorities
Release testing

History

  1. 2024

    Delivery of 390 tonnes of API and intermediates to more than 50 customers in 17 countries; 33% market share in global tramadol production.

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