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Gruenwald Electronic – Fertigung

Contract assembly of electronic assemblies in SMD, THT and mixed technology – from prototype to large-scale series, made in Germany.

Gruenwald Electronic Logo

GRUENWALD ELECTRONIC GmbH

12103 Berlin (production and administration)New on Amplifa

1976Founded
up to 9 millionPlacements per month
several 10,000Assemblies per month in series production
more than 100Customers from Germany and the EU
up to 3 shiftsProduction

About Gruenwald Electronic

GRUENWALD ELECTRONIC GmbH is an EMS provider (Electronic Manufacturing Services) founded in 1976 and based in Berlin. Its core competency is the assembly of electronic boards in SMD technology, THT technology and mixed technology, including reflow, vapor phase, wave and selective soldering. The service portfolio also covers the procurement of components and printed circuit boards, layout and development, programming and functional testing, rework, assembly and cable assembly, conformal coating as well as board cleaning. Production runs in up to three shifts – from prototypes and small and medium series to series of several tens of thousands of assemblies per month, with a capacity of up to 9 million placements per month. Customers include more than 100 companies from across Germany and European countries, ranging from engineering offices to automotive suppliers. The company has been certified to DIN EN ISO 9001 since 2011.

Site
Berlin
Processes
SMD Assembly, Reflow Soldering, Vapor Phase Soldering, THT Assembly, Wave Soldering, Selective Soldering, Mixed-Technology Assembly (SMD/THT), Material & PCB Procurement
Materials
Printed Circuit Boards, Electronic Components, SMD Assembly, THT Assembly, Mixed-Technology Assembly
Certificates
ISO 9001 (DIN EN ISO 9001), ISO 9001, IPC Training for QA, AOI Inspection, X-ray Inspection
Founded
1976
Industries
EMS/Electronics, Automotive Suppliers, Engineering Offices
  1. 01

    Layout & Development

  2. 02

    Material & PCB Procurement

  3. 03

    SMD/THT Assembly

  4. 04

    Soldering (reflow, vapor phase, wave, selective)

  5. 05

    AOI and X-ray Inspection

  6. 06

    Programming & Functional Testing

  7. 07

    Conformal Coating & Board Cleaning

  8. 08

    Assembly & Cable Assembly

Processes and Materials

SMD

SMD Assembly

Automated surface-mount assembly of electronic components with reflow and vapor phase soldering.

THT

THT Assembly

Through-hole technology with wave soldering for robust, mechanically resilient connections.

SMD/THT

Mixed-Technology Assembly

Combined assembly for boards using both technologies.

Site

Berlin

DE

Production and Administration

Lot size
Prototypes to series of several 10,000 assemblies per month
Materials
Printed circuit boards, electronic components
  • SMD assembly lines
  • Wave soldering system
  • Selective soldering system
  • Vapor phase soldering system
  • AOI system
  • X-ray unit

Assemblies

Assembled electronic board
Assembled electronic boardSMD/THT assembly · EMS
PCB during assembly
PCB during assemblySMD assembly · EMS

Inside the production

Assembly production area
Assembly production area
Production line
Production line
Testing of an assembly
Testing of an assembly
Component procurement and handling
Component procurement and handling

Industries

EMS/ElectronicsAutomotive SuppliersEngineering Offices

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMD AssemblyAssembly–––Prototypes – several 10,000 assemblies per monthPrinted circuit boards, Electronic components
Reflow SolderingJoining–––––
Vapor Phase SolderingJoining–––––
THT AssemblyAssembly––––Printed circuit boards, Electronic components
Wave SolderingJoining–––––
Selective SolderingJoining–––––
Mixed-Technology Assembly (SMD/THT)Assembly–––––
Material & PCB ProcurementAssembly––––Printed circuit boards, Electronic components
Programming & Functional TestingTesting–––––
AOI Optical InspectionTesting–––––
X-ray Inspection of Hidden StructuresTesting–––––
ReworkAssembly–––––
Assembly & Cable AssemblyAssembly–––––
Conformal CoatingSurface Treatment–––––
Board CleaningSurface Treatment–––––
Layout & DevelopmentEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
AOI System (Optical Inspection)––––Berlin
X-ray Unit––––Berlin

Additional services

SMD assembly (reflow & vapor phase soldering)THT assembly (wave soldering)Selective solderingMaterial & PCB procurementQuality assurance (AOI, X-ray)Programming & functional testingReworkAssembly & cable assemblyConformal coating & board cleaningLayout & developmentPrototypes, small and medium series

Quality Assurance

Every assembly is visually inspected by an AOI system; an X-ray unit checks hidden structures on a sampling basis. IPC trainers regularly train the quality assurance staff in accordance with current IPC standards.

EvidenceBerlin
ISO 9001
IPC Training for QA
AOI Inspection
X-ray Inspection

History

  1. 1976

    Company founded

  2. 2011

    Introduction of a quality management system in accordance with DIN EN ISO 9001

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