Special gearboxes and gear components for crane construction, heavy lifting gear and conveying technology – from design to assembly.
GTL Getriebetechnik Leipzig GmbH
Schkeuditz (Dölzig)New on Amplifa
About GTL Getriebetechnik Leipzig
GTL Getriebetechnik Leipzig GmbH in Schkeuditz (Dölzig) near Leipzig specialises in the calculation, manufacture, assembly, distribution and servicing of special gearboxes and gear components. The range of services covers planetary, spur, bevel and worm gearboxes including all combinations, customised drives for special machinery construction, and individual parts, geared and ungeared, produced according to customer drawings, samples or in-house measurements – taken on site if required. In addition, the company supplies spare parts for gearboxes of any make, with enhanced power ratings on request, and upgrades existing gearboxes after a long service life. Design is carried out with Autodesk Inventor in cooperation with the FVA (Forschungsvereinigung Antriebstechnik / Drive Technology Research Association); the design process ranges from project-specific requirement specifications to the nuclear standard KTA 3902/3903. Fields of application include crane construction, heavy lifting gear, conveying technology, special machinery construction, nuclear technology, the steel industry and hydropower; delivery is worldwide.
- Site
- Schkeuditz
- Processes
- Calculation and manufacture of special gearboxes and gear components, Assembly of special gearboxes and gear components, Manufacture of individual parts, geared and ungeared (according to customer drawings, samples or, Manufacture of planetary gearboxes, Manufacture of spur gearboxes, Manufacture of bevel gearboxes, Manufacture of worm gearboxes, Transmittable torque up to approx. 1,000,000 Nm (special gearboxes)
- Materials
- Planetary gearboxes, Spur gearboxes, Bevel gearboxes, Worm gearboxes, Special gearboxes
- Certificates
- DIN EN ISO 9001:2015, ISO 9001:2008, KTA 3902/3903 (design)
- Industries
- Crane construction, Heavy lifting gear, Conveying technology, Special machinery construction, Nuclear technology, Steel industry
- 01
Consulting and design according to requirement specification or KTA 3902/3903
- 02
Design with Autodesk Inventor
- 03
Calculation of safety factors
- 04
Manufacture of gearboxes and individual parts
- 05
Inspection and quality assurance
- 06
On-site assembly or delivery
- 07
Service and upgrades
- 08
Spare parts supply
Processes and Versions
Planetary gearboxes
For very high transmission ratios under complicated installation conditions.
Spur gearboxes
Standard design for a wide range of drive tasks, also in combination.
Bevel gearboxes
For drives with an angled axis of rotation.
Worm gearboxes
For high transmission ratios and self-locking requirements.
Special gearboxes
Combinations of gear types according to customer requirements and the requirement specification.
Location
Schkeuditz (Dölzig)
DEHeadquarters, design, manufacture, assembly, service
- Part weight / size
- Gearboxes up to approx. 25,000 kg; assemblies up to 10 t
- Materials
- Steel and castings (special gearboxes, individual parts)
- CAD system Autodesk Inventor (latest version)
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Calculation and manufacture of special gearboxes and gear componentsEngineering | – | – | Gearbox mass up to approx. 25,000 kg | – | – |
| Assembly of special gearboxes and gear componentsAssembly | – | – | Mass of individual assemblies up to 10 t | – | – |
| Manufacture of individual parts, geared and ungeared (according to customer drawings, samples orMachining | – | – | – | – | – |
| Manufacture of planetary gearboxesForming | – | – | – | – | – |
| Manufacture of spur gearboxesForming | – | – | – | – | – |
| Manufacture of bevel gearboxesForming | – | – | – | – | – |
| Manufacture of worm gearboxesForming | – | – | – | – | – |
| Transmittable torque up to approx. 1,000,000 Nm (special gearboxes)Engineering | – | – | – | – | – |
| Inspection according to certified QM system / QAInspection | – | – | – | – | – |
| Spare parts manufacture for gearboxes of any make (also with enhanced power ratings)Engineering | – | – | – | – | – |
| Special machinery construction / customised drives (special gearboxes for crane construction, heavyEngineering | – | – | Assemblies up to 10 t | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CAD system Autodesk Inventor (latest version) | Autodesk Inventor | – | – | – | Schkeuditz/Dölzig |
Additional services
Quality
Manufacturing and inspection are carried out according to a quality management system certified by TÜV SÜD (DIN EN ISO 9001:2015). The scope covers the calculation, manufacture, assembly, distribution and servicing of special gearboxes and gear components.
| Evidence | Schkeuditz (Dölzig) |
|---|---|
| DIN EN ISO 9001:2015 | |
| KTA 3902/3903 (design) |
History
- 2014
ISO 9001 certification by TÜV SÜD (certificate valid 16.12.2014–15.12.2017).
- 2023
Recertification to DIN EN ISO 9001:2015 by TÜV SÜD, valid until 15.12.2026.