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Development of castable CAD models for castings, 3D scanning, reverse engineering and GRP design

GU

gussCAD GmbH

Baienfurt · GermanyNew on Amplifa

2016Founded
1Employees
4 mMax. scan object size
0.1 mmScan accuracy

About gussCAD

gussCAD GmbH is an engineering service provider based in Baienfurt, Baden-Württemberg, specialising in casting part development. The company creates castable CAD models for all casting processes – from sand casting through gravity die casting to die casting – and supports designers in avoiding feedback loops with the foundry. The models are created in Catia V5, SolidWorks and Creo, including casting-related optimisation such as function integration, mould concept and machining allowances. In addition, gussCAD offers its own 3D scanning: using a markerless tracker system, objects up to approx. 4 m in size – entire vehicles, interiors, tools or test rigs – can be captured with an accuracy of up to 0.1 mm, including texture. Building on this, the company offers surface reconstruction, reverse engineering and 3D measurement using false-colour comparison. Further services include GRP design for the caravan industry, welded constructions made from laser-cut and bent parts, fixture design, folding kinematics and technical documentation. Customers come from casting technology, mechanical engineering, hydraulics, plant engineering, aviation technology, the commercial vehicle industry, caravans and interior fitting.

Site
Baienfurt
Processes
Casting part development / castable CAD models (sand casting, gravity die casting, die casting), 3D scanning (objects up to 4 m, tracker system, accuracy up to 0.1 mm), Reverse engineering / surface reconstruction, 3D measurement / false-colour comparison, GRP design, Welded constructions from laser-cut and bent parts (bent parts, developed patterns), Fixture design, folding kinematics, technical documentation, Casting part development / castable CAD models (Catia V5, SolidWorks, Creo)
Materials
GRP (glass-fibre-reinforced plastic), Glass-fibre-reinforced plastic
Certificates
Certifications
Founded
2016
Employees
1
Industries
Casting technology, Mechanical engineering, Hydraulics, Plant engineering, Aviation technology, Commercial vehicle industry
  1. 01

    Initial consultation

  2. 02

    Design of castable CAD models

  3. 03

    Casting-related optimisation

  4. 04

    3D scanning / measurement

  5. 05

    Reverse engineering / surface reconstruction

  6. 06

    Technical documentation

Materials & Processes

GFK

Glass-fibre-reinforced plastic

Used in GRP design, especially for the caravan industry with a focus on visible surfaces and fibre orientation.

Locations

Baienfurt

DE

Headquarters, Engineering & 3D Scanning

Materials
GRP
  • Mobile 3D scanner with tracker (markerless, texture scan)

Industries

Casting technologyMechanical engineeringHydraulicsPlant engineeringAviation technologyCommercial vehicle industryCaravansInterior fitting

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Casting part development / castable CAD models (sand casting, gravity die casting, die casting)Engineering–––––
3D scanning (objects up to 4 m, tracker system, accuracy up to 0.1 mm)Testingup to 0.1 mm4 m–––
Reverse engineering / surface reconstructionEngineering–––––
3D measurement / false-colour comparisonTesting–––––
GRP designEngineering––––GRP
Welded constructions from laser-cut and bent parts (bent parts, developed patterns)Engineering–––––
Fixture design, folding kinematics, technical documentationEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Mobile 3D scanner with tracker (markerless, texture scan, scan range of several metres)–1several metres, objects up to 4 m–Baienfurt

Additional services

Casting part development / castable CAD models (Catia V5, SolidWorks, Creo)Casting-related optimisation for sand casting, gravity die casting, die casting3D scanning (also large objects up to several metres, accuracy up to 0.1 mm)Reverse engineering / surface reconstruction3D measurement / false-colour comparisonGRP designWelded constructions from laser-cut and bent parts / developed bend-part patternsFixture designDesign of folding kinematicsTechnical documentation

Reference customers

Intratec Team GmbHLock GmbHAlbert Handtmann Metallgusswerk GmbH & Co. KG

Quality

EvidenceBaienfurt
Certifications

History

  1. 2016

    Foundation of gussCAD GmbH in Baienfurt

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