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Gusto Palatino – Fertigung

Manufacturer of tarte flambée bases and topped frozen tarte flambée for retail and gastronomy.

Gusto Palatino Logo

Gusto Palatino GmbH & Co. KG

Hauenstein · second production site (near the French border)New on Amplifa

2006Founded
30 million tarte flambées/yearAnnual capacity
up to 200,000 bases/dayDaily capacity Hauenstein
2Production sites

About Gusto Palatino

Gusto Palatino GmbH & Co. KG is a manufacturer specialized in tarte flambée, headquartered in Hauenstein in the Südwestpfalz region. The company produces tarte flambée bases in various shapes, sizes and recipes (including wheat, spelt and rye with malt) as well as ready-topped frozen tarte flambée and accessories such as electric tarte flambée ovens and serving boards made of bamboo or birch. The bases are pre-baked using a proprietary hot-pressing process and made exclusively from flour, water, vegetable oil and table salt, without yeast or raising agents. Production is fully automated and based on self-constructed production technology via its own technology company; in Hauenstein the daily capacity is up to 200,000 bases and the annual capacity around 30 million tarte flambées and bases. Customers are resellers and professional buyers from retail, gastronomy, system catering, hotels and catering, supplied throughout Europe and internationally via partners. The offering is complemented by product and concept development, training in the company's own Competence Center and individual packaging design with customer labels.

Site
Hauenstein
Processes
Hot-pressing method (pre-baking of the tarte flambée bases, proprietary manufacturing process), Fully automatic die-cutting of the dough to specified shape and size, Fully automatic cream dosing (ultra-thin application of tarte flambée cream, topping), Rapid freezing (frozen production), Packaging under modified atmosphere (fully automatic, with individual customer label), Product and concept development as well as training/knowledge transfer (Competence Center), Manufacture of serving boards made of bamboo or birch (own production), Product and concept development
Materials
Wheat flour, Spelt flour (100 % spelt flour), Rye flour, Vegetable oil, Table salt, Malt, Tarte flambée cream, Bamboo
Certificates
IFS (International Food Standard), Organic control body DE-ÖKO-007
Founded
2006
Industries
Food retail / private labels, Gastronomy / foodservice, System catering, Hotels and hospitality, Catering / contract catering, Large-scale consumers
  1. 01

    Raw material purchasing and supplier audit (regional sourcing)

  2. 02

    Dough production and die-cutting (own cutting systems)

  3. 03

    Pre-baking using a proprietary hot-pressing process

  4. 04

    Cream dosing and topping (fully automatic)

  5. 05

    Rapid freezing and storage under cold chain

  6. 06

    Packaging under modified atmosphere with customer label

  7. 07

    Delivery logistics and distribution

Ingredients and processes

WEIZEN

Wheat flour

Basis of the traditional Alsatian tarte flambée bases without yeast or raising agents.

DINKEL

Spelt flour (100 %)

Ancient-grain variant of the tarte flambée bases in Rustique style.

ROGGEN

Rye flour with malt

Savory base of the Brewer's tarte flambée bases.

CREME

Tarte flambée cream

Applied in an ultra-thin layer onto the bases by a fully automatic dosing system.

BAMBUS

Bamboo

Material for serving boards from own production.

BIRKE

Birch

Material for serving boards from own production.

Locations

Standort Hauenstein

Hauenstein

DE

Headquarters and production site

Part weight / size
Bases 60–160 g, approx. 25–38 cm edge length
Lot size
Large-scale series (up to 200,000 bases/day)
Materials
Wheat, spelt and rye flour, tarte flambée cream
  • Own cutting systems (dough cutters, own design)
  • Fully automatic cream dosing system
  • Fully automatic production line (packaging, rapid freezing, storage)

Second production site

DE

Production site near the French border

Products

Tarte flambée base
Tarte flambée baseHot-pressing process · Retail/gastronomy
Topped frozen tarte flambée
Topped frozen tarte flambéeCream dosing, rapid freezing · System catering
Electric tarte flambée oven (FOUR2, FP 66 R, MILANTOAST, TIZIANO)
Electric tarte flambée oven (FOUR2, FP 66 R, MILANTOAST, TIZIANO)Retail · Gastronomy supplies
Serving board made of bamboo/birch
Serving board made of bamboo/birchOwn production · Gastronomy

Inside the production

Tarte flambée product portfolio
Tarte flambée product portfolio
Modern production technology in Hauenstein
Modern production technology in Hauenstein
Alsatian tradition of the Tarte Flambée
Alsatian tradition of the Tarte Flambée
Product development and Competence Center
Product development and Competence Center
Team of Gusto Palatino
Team of Gusto Palatino

Industries

Food retail / private labelsGastronomy / foodserviceSystem cateringHotels and hospitalityCatering / contract cateringLarge-scale consumersResellersRetail (food retail, private labels)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hot-pressing method (pre-baking of the tarte flambée bases, proprietary manufacturing process)Food processing––60 g – 160 gDaily capacity up to 200,000Wheat flour, Spelt flour, Rye flour, Water, Vegetable oil, Table salt, Malt, Tarte flambée cream, Bacon, Onions, Cheese, Leek, Tomatoes, Peppers, Salmon, Dill, Chicken kebab, Diced apple, Cinnamon
Fully automatic die-cutting of the dough to specified shape and sizeFood processing–approx. 38 cm × approx. 29 cm––Dough (flour, water, vegetable oil, table salt)
Fully automatic cream dosing (ultra-thin application of tarte flambée cream, topping)Food processing––––Tarte flambée cream, Toppings (bacon, onions, cheese, leek, tomatoes, peppers,
Rapid freezing (frozen production)Food processing–––––
Packaging under modified atmosphere (fully automatic, with individual customer label)Food processing–––––
Product and concept development as well as training/knowledge transfer (Competence Center)Engineering–––––
Manufacture of serving boards made of bamboo or birch (own production)Food processing––––Bamboo, Birch

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Electric tarte flambée oven (sales product)FOUR2 230 V–Innenmaße: 2x B 350 x T 410 x H 80 mm; Außenmaße: B 520 x T 580 x H 350 mm; 3,4 kW / 230 V / 50 Hz,––
Electric tarte flambée oven (sales product)FP 66 R 230 V–Innenmaße: 2x B 410 x T 360 x H 90 mm; Außenmaße: B 550 x T 430 x H 375 mm; 2,4 kW / 230 V / 50 Hz,––
Electric tarte flambée oven (sales product)MILANTOAST 230 V–Innenmaße: 2x B 400 x T 340 x H 85 mm; Außenmaße: B 522 x T 350 x H 360 mm; 3,5 kW / 230 V / 50/60––
Electric tarte flambée oven (sales product)TIZIANO TZ 230 400 V–Innenmaße: 2x B 620 x T 460 x H 145 mm; Außenmaße: B 920 x T 660 x H 732 mm; 6,4 kW / 400 V / 50––
Own cutting systems (dough cutters)Own design (via own technology company)–––Hauenstein
Fully automatic cream dosing systemOwn design–––Hauenstein
Fully automatic production line (packaging, rapid freezing, storage)Own design / equipment unique worldwide–––Hauenstein

Additional services

Product and concept developmentProduct development / recipe developmentTraining and knowledge transfer (Competence Center, seminar chefs)Consulting on baking conceptsDelivery logisticsindividual packaging design with customer labelOwn brand / private label productionown technology development (construction of production technology via own technology company)own gastronomic establishments

Reference customers

Wasgau (named as customer/partner in the reference to their compliance platform)

Quality and certification

The company is certified according to IFS (International Food Standard), whose compliance is verified through regular audits. All production steps from dough to packaging under modified atmosphere are documented and technically monitored; raw material suppliers are audited and inspected directly at the source.

EvidenceHauenstein
IFS (International Food Standard)
Organic control body DE-ÖKO-007

History

  1. 2006

    Foundation of Gusto Palatino GmbH & Co. KG in Hauenstein by three founders with a background as gastronomy suppliers of tarte flambée products.

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