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Development, manufacturing and service of battery systems for rail vehicles and stationary installations.

GW

GW Batterien GmbH

Zwickau (08056) · GermanyNew on Amplifa

2014Founded (roots dating back to 1884)
1Location in Zwickau
Q1Supplier to Deutsche Bahn AG

About GW Batterien

GW Batterien GmbH, headquartered in Zwickau, is a medium-sized company and a centre of excellence for all matters relating to batteries. Its range of services covers the development, new design, manufacture and supply of batteries for rail vehicles in lead, NiCd and lithium-ion technology, as well as the planning, installation and commissioning of stationary battery installations including racks and accessories, on request also earthquake-proof. The portfolio is complemented by special developments such as rubber pressed parts and special connectors for railway and military applications. A core business is professional services: refurbishment and repair of railway batteries, storage and inventory management, testing in accordance with current standards with a test report, maintenance by in-house service technicians, and battery leasing. The company has been certified to ISO 9001 since 2006, is a Q1 supplier to Deutsche Bahn AG and serves national and international customers from the rail transport, industrial and stationary power supply sectors.

Site
Zwickau
Processes
Manufacture of batteries for rail vehicles, Installation and sales of stationary battery installations including commissioning, dismantling and, Refurbishment and repair of railway batteries (incoming inspection, storage, testing,, Planning and design of customised stationary battery installations (including racks, accessories,, Customer-specific new development and new design of battery solutions, Manufacture of rubber pressed parts (special developments), Manufacture of special connectors for railway and military applications, Battery leasing and logistics (inventory management, proper storage)
Materials
Lead batteries (lead), NiCd batteries (nickel-cadmium), Lithium-ion, Gel batteries (sealed, maintenance-free), AGM batteries (sealed, maintenance-free), OPzS batteries, OGi batteries, Rubber (pressed parts)
Certificates
DIN EN ISO 9001:2015, DIN EN ISO 14001:2015, DIN EN 15085-2 CL4, Q1 Supplier Deutsche Bahn AG (product group 114, battery systems for, ISO 9001, ISO 14001, EN 15085-2 CL4, DB Q1 Supplier
Founded
2014
Industries
Rail vehicles / Railways, Stationary power supply / Industrial installations, Mining (historical roots), Military (special connectors), Mining (historical roots: miner's lamps)
  1. 01

    Engineering / New design

  2. 02

    Manufacture and assembly of battery systems

  3. 03

    Delivery and commissioning

  4. 04

    Testing, overhaul with test report

  5. 05

    Maintenance, service, refurbishment

  6. 06

    Logistics, storage, leasing, disposal

Battery Technologies

Pb

Lead batteries

Classic lead batteries for railway applications in single-cell or block configuration, as well as for stationary installations.

NiCd

NiCd batteries (nickel-cadmium)

Stationary and railway batteries in pocket plate, fibre structure or sintered foil technology with long service life.

Li-Ion

Lithium-ion

Battery systems for on-board power supply and diesel starting applications, as well as intermediate energy storage for traction.

GEL

Gel batteries (sealed, maintenance-free)

Maintenance-free sealed batteries for stationary installations.

AGM

AGM batteries (sealed, maintenance-free)

Maintenance-free sealed batteries for stationary installations.

OPzS

OPzS batteries

Traditional lead batteries for stationary battery installations.

OGi

OGi batteries

Traditional lead batteries for stationary battery installations.

Gummi

Rubber pressed parts

Special products as a complement to the battery systems.

Locations

Zwickau

DE

Headquarters, production and sales

Materials
Lead, NiCd, lithium-ion
  • NiCd technologies: pocket plate, fibre structure and sintered foil technology

Industries

Rail vehicles / RailwaysStationary power supply / Industrial installationsMining (historical roots)Military (special connectors)Mining (historical roots: miner's lamps)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of batteries for rail vehiclesAssembly––––Lead, NiCd, Lithium-ion
Installation and sales of stationary battery installations including commissioning, dismantling andAssembly––––Lead, NiCd
Refurbishment and repair of railway batteries (incoming inspection, storage, testing,Testing––––Lead, NiCd, Lithium-ion
Planning and design of customised stationary battery installations (including racks, accessories,Engineering––––Lead, NiCd
Customer-specific new development and new design of battery solutionsEngineering––––Lead, NiCd, Lithium-ion
Manufacture of rubber pressed parts (special developments)Plastics––––Rubber
Manufacture of special connectors for railway and military applicationsAssembly–––––
Battery leasing and logistics (inventory management, proper storage)Assembly–––––
Maintenance and servicing of battery installations (cleaning, testing to standards, overhaul)Testing–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
NiCd technologies: pocket plate, fibre structure and sintered foil technology––––Zwickau

Additional services

Development and new design of customer-specific battery systemsRefurbishment of railway batteriesStorage and inventory management (logistics)RepairTesting in accordance with standards and regulations / overhaul with test reportBattery leasingInstallation and commissioning of stationary battery installationsDismantling and disposal of battery installationsCharging technology and accessoriesMaintenance and service with in-house service technicians

Reference customers

Deutsche Bahn AG

Quality & Certification

The quality management system is structured along process lines in accordance with DIN EN ISO 9001:2015 and has been certified since April 2006; in addition, there is an environmental management system according to ISO 14001 as well as welding certification EN 15085-2 CL4. Testing and maintenance are carried out in accordance with the applicable standards and treatment regulations, including overhaul with a test report.

EvidenceZwickau
ISO 9001
ISO 14001
EN 15085-2 CL4
DB Q1 Supplier

History

  1. 1884

    Company founded as Friemann & Wolf – development and manufacture of petrol safety lamps for underground mining

  2. 1920

    Conversion to battery-powered miner's lamps, manufacture of NiCd accumulators

  3. 1930

    Production expansion: NiCd train lighting batteries and lead starter batteries for motor vehicles

  4. 1990

    Founding of GAZ Batterie GmbH, expansion of battery sales

  5. 1993

    Company founded by Dipl.-Ing. N. Wieser – planning, sales and installation of stationary battery systems worldwide

  6. 1999

    First contracts with Deutsche Bahn (refurbishment, service)

  7. 2003

    Specialisation in railway batteries (refurbishment, service, new development)

  8. 2005

    First contracts with an OEM (rail vehicle batteries)

  9. 2006

    Initial certification of the quality management system to ISO 9001 (April 2006)

  10. 2009

    Founding of Wieser Industrie- und Bahntechnik GmbH

  11. 2011

    Contract partner for stationary battery installations, partnership with an OEM

  12. 2014

    Founding of GW Batterien GmbH

  13. 2016

    Intensification of international business

  14. 2017

    Framework agreement with Deutsche Bahn AG for stationary battery installations

  15. 2019

    Pioneer with batteries in fire protection design according to EN 45545

  16. 2024

    'Employer of the Future' seal and participation in InnoTrans Berlin

  17. 2026

    Successful re-certification to ISO 9001 and ISO 14001

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