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GYS – Fertigung

Manufacturer of welding and cutting equipment, battery service and body repair equipment, and induction devices

GYS Logo

GYS GmbH

Saint-Berthevin (Laval), France · Change, France · Aachen, Germany · Shanghai (Qingpu), China · Algete (Madrid), Spain · Marcon (VE), Italy · Rugby, UKNew on Amplifa

1964Founded
900+Employees (group)
350Employees at main plant Laval
130+Export countries
90+Engineers in research & development

About GYS

GYS was founded in 1964 as a transformer manufacturer in Laval (France) and today, with more than 900 employees, is one of the internationally significant manufacturers of welding and cutting equipment, battery chargers and jump starters, body repair equipment, and induction devices. The company manufactures with a high level of vertical integration at its headquarters in Saint-Berthevin near Laval: highly automated electronics production, mechanical manufacturing, transformer winding (copper), cable assembly, sheet-metal fabrication from steel sheet, and a centrally controlled powder coating line with screen printing. The company's own research and development center, occupied in 2014 and staffed by more than 90 engineers, includes measuring, climate, and shielding rooms for analyzing welding behavior. The products are aimed at automotive workshops and body repair shops, the trades, and industry. Every day, more than 1,000 devices leave the plant in Laval for more than 130 countries; sales subsidiaries exist in Germany (Aachen), China, Spain, Italy, and the United Kingdom.

Site
Aachen
Processes
Welding technology (manufacture of welding and cutting equipment), Electronics production (highly automated), Mechanical manufacturing, Transformer winding, Cable assembly, Sheet-metal fabrication, Powder coating (centrally controlled line, with screen printing), Induction heating (generators and inductors)
Materials
Copper, Steel, Aluminum
Certificates
ISO 9001
Founded
1964
Employees
900+
Industries
Automotive workshops / body repair, Trades, Industry
  1. 01

    Research & development

  2. 02

    Sheet-metal fabrication

  3. 03

    Transformer winding

  4. 04

    Mechanical manufacturing

  5. 05

    Highly automated electronics production

  6. 06

    Cable assembly

  7. 07

    Assembly

  8. 08

    Powder coating

  9. 09

    Quality assurance

  10. 10

    Sales and customer service

Manufacturing processes and materials

Cu

Copper

Material for transformer winding for transformers and welding equipment.

St

Steel

Steel sheet for sheet-metal fabrication of housings and assemblies.

Al

Aluminum

Spotter and welding applications for aluminum bodywork.

Locations

Saint-Berthevin (Laval)

FR

Headquarters and main plant: manufacturing, research & development

Materials
Copper, steel, aluminum
  • Transformer winding
  • Sheet-metal fabrication
  • Highly automated electronics production
  • Powder coating line
  • Cable assembly

Change

FR

Logistics center

Aachen

DE

Sales subsidiary for the German-speaking market

Shanghai (Qingpu)

CN

Production and sales subsidiary

Algete (Madrid)

ES

Sales subsidiary

Marcon (VE)

IT

Sales subsidiary

Rugby

GB

Sales subsidiary

Industries

Automotive workshops / body repairTradesIndustry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Welding technology (manufacture of welding and cutting equipment)Joining––––Steel, Aluminum
Electronics production (highly automated)Assembly––––Electronic components
Mechanical manufacturingMachining––––Metals
Transformer windingAssembly––––Copper
Cable assemblyAssembly–––––
Sheet-metal fabricationForming––––Steel sheet
Powder coating (centrally controlled line, with screen printing)Surface treatment––––Metals
Induction heating (generators and inductors)Heat treatment–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Electrode welding inverters (single-phase up to 160 A, three-phase up to 250 A)GYS–––Laval, France
TIG welding equipmentGYS–––Laval, France
MIG/MAG welding equipmentGYS–––Laval, France
Spot welding inverters (water- and air-cooled)GYS–––Laval, France
Plasma cuttersGYS––––
Spotter for steel and aluminumGYS–––Laval, France
Induction generators (single- and three-phase liquid generators, liquid inductors)GYS––––
Battery chargers/jump starters/boosters/battery testersGYS–––Laval, France; Shanghai, China

Additional services

Research & development (own R&D center with more than 90 engineers)In-house manufacturing with high vertical integration (electronics, mechanics, transformer winding,Quality assuranceSales and customer service/after-sales serviceTechnical application consulting

Quality

GYS controls product quality across the entire depth of in-house manufacturing through its own quality assurance and is certified to ISO 9001.

EvidenceSaint-Berthevin (Laval)
ISO 9001

History

  1. 1964

    Founded as a transformer manufacturer by Guy Yves Stefanie in Laval in the context of the conversion of the French power grid to 220 V.

  2. 1970er

    Diversification: development of battery chargers and later welding equipment.

  3. 1997

    Acquisition by Nicolas Bouygues; realignment and modernization of the plant and product range, with a tenfold increase in revenue and workforce in less than ten years.

  4. 2003

    Establishment of the first foreign subsidiary, GYS China, near Shanghai.

  5. 2006

    Establishment of the sales subsidiary GYS GmbH in Aachen for the German-speaking market.

  6. 2008

    Establishment of GYS Ltd in Warwick near Birmingham (UK).

  7. 2014

    Occupancy of the new research and development center at the Laval site.

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