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HCC – Fertigung

Graphite powders, aqueous high-performance dispersions and specialty products for hot forming, conductivity and fire protection

HCC Logo

H.C. CARBON GmbH

Middle Franconia, Bavaria, GermanyNew on Amplifa

GmbHLegal form
over 30 yearsExperience in production and application (self-reported)
Middle Franconia, BavariaLocation

About H.C. CARBON GmbH

H.C. CARBON GmbH is a specialist company in the fields of carbon, layered materials and dispersion specialties with over 30 years of experience in the production and application of these products. The company, based in Middle Franconia (Bavaria), covers development, production and distribution and, with patented manufacturing technologies under the MECHANO brand, offers tailor-made products. The product portfolio includes natural graphite (powders and dispersions), spherical graphite, expandable graphite, graphite/carbon black blends and hexagonal boron nitride. Core processes are the delamination of layered minerals developed by HCC and dispersion processes for aqueous high-performance dispersions of graphite, carbon materials and boron nitride with high solids contents and particle sizes from 50 µm down to the submicron range. Fields of application are hot forming and forging operations, manufacturers of seamless steel pipes, battery systems, coatings, printing inks, fire protection as well as tribology and lubrication.

Site
Middle Franconia
Processes
Production of graphite products for hot forming, Production of lubricants, Production of conductive additives, Production of shielding and heating products, Production of insulation products, Production of fire protection products, Billet coating / pre-graphitization / release agent for scale prevention and oxidation protection, Delamination of graphite (production of layered materials)
Materials
Natural graphite, Spherical graphite, Expandable graphite, Carbon black (soot), Hexagonal boron nitride (HBN), Steel, Expandable graphite (intercalated graphite), Aqueous high-performance dispersions
Certificates
ISO 9001, ISO 14001
Industries
Hot forming/forging operations, Manufacturers of seamless steel pipes, Battery systems, Coatings, Printing inks, Fire protection/flame retardancy
  1. 01

    Raw material selection (natural graphite, synthetic graphites, carbon black,

  2. 02

    Development of tailor-made products

  3. 03

    Delamination of layered minerals

  4. 04

    Dispersion into aqueous high-performance dispersions

  5. 05

    Production

  6. 06

    Distribution

Materials and Processes

NG

Natural graphite

Powders and dispersions as lubricating and conductive additive with high purity and flake structure.

SG

Spherical graphite

Used as an additive, among other things in battery systems.

EG

Expandable graphite (intercalated graphite)

Expands upon heat exposure up to 150 times its original volume and serves as a halogen-free flame retardant.

CB

Carbon black (soot)

Highly structured, electrically conductive carbon black as a conductive additive in dispersions and polymer melts.

HBN

Hexagonal boron nitride (HBN)

For high thermal but no electrical conductivity, as well as high-temperature lubrication, as powder and dispersion.

DISP

Aqueous high-performance dispersions

HCC dispersion processes for graphite, carbon materials and boron nitride with high solids content (up to 30%) and particle sizes from 50 µm to submicron.

DELAM

Delamination of layered minerals

Reduction of the layer stacks increases the aspect ratio and improves conductivity and product properties.

MECHANO-LUBE 1M

Release and lubricating agent in instant form

Pre-graphitization and release agent for scale prevention and as oxidation protection for hot metal forming.

Site

Middle Franconia

DE

Development, production and distribution

Materials
Natural graphite, spherical graphite, expandable graphite, carbon black, boron nitride

Products

Bipolar plate
Bipolar plateGraphite dispersion · Energy/battery systems
Graphite lubricants
Graphite lubricantsNatural graphite · Hot forming/lubrication
Shielding and heating
Shielding and heatingGraphite · Electrical engineering
Insulation
InsulationGraphite as IR opacifier · Thermal insulation
Flame protection
Flame protectionExpandable graphite (intumescence) · Fire protection
Pre-graphitization / billet coating
Pre-graphitization / billet coatingRelease agent · Steel/forging industry

Inside the production

Graphite flakes
Graphite flakes
Graphite powder
Graphite powder
SEM image of graphite
SEM image of graphite
Electrical conductivity through FLG technology
Electrical conductivity through FLG technology

Industries

Hot forming/forging operationsManufacturers of seamless steel pipesBattery systemsCoatingsPrinting inksFire protection/flame retardancyTribology/lubrication

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of graphite products for hot formingEngineering––––Graphite, Natural graphite, Spherical graphite, Expandable graphite, Carbon black, Boron nitride
Production of lubricantsEngineering––––Natural graphite
Production of conductive additivesEngineering––––Graphite, Carbon black, Boron nitride
Production of shielding and heating productsEngineering––––Graphite
Production of insulation productsEngineering––––Graphite
Production of fire protection productsEngineering––––Expandable graphite (intercalated graphite)
Billet coating / pre-graphitization / release agent for scale prevention and oxidation protectionSurface––––Graphite, Steel
Delamination of graphite (production of layered materials)Engineering––––Graphite
Dispersion processes for graphite, carbon materials and boron nitride (water-based)Engineering––––Graphite, Carbon materials, Boron nitride, Water
Production of release and lubricating agents for hot metal forming (MECHANO-LUBE® 1M instant form)Surface––––Natural graphite, Steel

Additional services

Development of tailor-made productsProductionDistributionDispersion processes for aqueous high-performance dispersions (graphite, carbon, boron nitride)Delamination of layered minerals

Quality

A certified quality management system is not documented in the available sources; the company cites quality as part of its self-image and published a company-wide code of conduct for employees, suppliers and supply chains.

EvidenceMiddle Franconia
ISO 9001
ISO 14001

History

  1. Over 30 years of experience in the fields of carbon, layered materials and dispersion specialties (self-reported)

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