Special machinery for lamination, punching/stamping and robotics for the automotive and packaging industries.
H. Hahn Modell- Formen- und Vorrichtungsbau GmbH
36205 Sontra (Headquarters)New on Amplifa
About us
H. Hahn Modell- Formen- und Vorrichtungsbau GmbH in Sontra has been developing and manufacturing jigs, tools and special machinery for the automotive industry and its suppliers as well as the packaging industry since 1965. The focus is on customized laminating systems for press lamination, vacuum lamination and membrane lamination, complemented by wrap-around tools, punching jigs and combination tools that combine several process steps such as laminating and punching in one system. In addition, the company implements robotics and automation solutions up to full automation of production processes. What began as a craft business has developed into an industrial company whose products are in use at well-known vehicle brands. The machinery has been continuously expanded in recent years to meet rising requirements; quality is certified under ISO 9001, environmental management under ISO 14001 and occupational health and safety under ISO 45001.
- Site
- Sontra
- Processes
- Lamination (special machinery construction), Pre-positioning (fixing decors onto carrier part), Press lamination, Wrap-around (folding the decor by 90° or 180°), Vacuum lamination, Combination tool (press lamination/wrap-around combined with punching or joining), Punching (punching jigs), Robotics & Automation
- Materials
- Plastics (films/decors), A wide variety of materials
- Certificates
- ISO 9001, ISO 14001, ISO 45001
- Founded
- 1965
- Industries
- Automotive industry, Automotive suppliers, Packaging industry
- 01
Consulting and project definition
- 02
Design and engineering
- 03
Jig and toolmaking
- 04
Assembly of laminating and punching systems
- 05
Robotics integration and automation
- 06
Commissioning and service
Processes and Technologies
Plastics (films/decors)
Adhesive-coated films as well as films without adhesive for the back-foaming process are processed in vacuum lamination.
A wide variety of materials
The laminating solutions are designed for decors and carrier parts made of a wide variety of materials.
Locations
Sontra
DEHeadquarters with development and manufacturing
- Materials
- Films/decors, carrier parts
- Press laminating system
- Membrane laminating system
- Vacuum laminating system
- Wrap-around tool / press laminating wrap-around tool
- Combination tool
- Punching jig / punching system
Solutions and Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Lamination (special machinery construction)Engineering | – | – | – | – | a wide variety of materials |
| Pre-positioning (fixing decors onto carrier part)Joining | – | – | – | – | decors with and without seam, carrier part |
| Press laminationJoining | – | – | – | – | – |
| Wrap-around (folding the decor by 90° or 180°)Joining | – | – | – | – | – |
| Vacuum laminationJoining | – | – | – | – | adhesive-coated film, films without adhesive (back-foaming process) |
| Combination tool (press lamination/wrap-around combined with punching or joining)Joining | – | – | – | – | – |
| Punching (punching jigs)Forming | – | – | – | – | – |
| Robotics & AutomationEngineering | – | – | – | – | – |
| Jig, tool and special machinery constructionEngineering | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Press laminating system | – | – | – | – | Sontra |
| Wrap-around tool / press laminating wrap-around tool | – | – | – | – | Sontra |
| Membrane laminating system | – | – | – | – | Sontra |
| Vacuum laminating system | – | – | – | – | Sontra |
| Combination tool | – | – | – | – | Sontra |
| Punching jig / punching system | – | – | – | – | Sontra |
Additional services
Quality and Certificates
The company is certified under DIN EN ISO 9001 (quality), DIN EN ISO 14001 (environment) and DIN EN ISO 45001 (occupational health and safety) and designs jigs, tools and systems in accordance with the quality standards of the automotive supply market.
| Evidence | Sontra |
|---|---|
| ISO 9001 | |
| ISO 14001 | |
| ISO 45001 |
History
- 1965
Founding of the company; more than 50 years of service to the automotive and packaging industries.
Development from a craft business into an industrial company that has established itself with its products and quality standards in the automotive supplier market.
Continuous expansion of the machinery to meet the increased requirements of recent years.