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Hiendl – Fertigung

Plastic profiles and injection-molded parts in serial contract manufacturing – with in-house toolmaking, material development and assembly/kitting.

HI

H. Hiendl GmbH & Co. KG

Bogen (Headquarters / Production)New on Amplifa

1964Founded
1 locationBogen, Lower Bavaria
22 extrusion lines · 21 injectionMachine park

About Hiendl

H. Hiendl GmbH & Co. KG manufactures custom plastic products and components using extrusion and injection molding in serial contract manufacturing. Materials processed include engineering plastics such as ABS, PA, PC and TPE as well as proprietary natural-fiber-reinforced compounds (NFC/WPC). The company develops and manufactures all tools in its own toolmaking shop: extrusion tools with up to four components, 1K/2K injection molds and punching dies. Additionally offered are inline post-processing, assembly of module groups, kitting, ultrasonic welding, material development, a testing laboratory and logistics management. Customers come from industries such as window, door and facade construction, electrical engineering, heating, mechanical and plant engineering, the construction industry, aviation and sports. Headquarters and production are located in Bogen in Lower Bavaria.

Site
Bogen
Processes
Extrusion (plastic profiles), Single-screw extrusion, Twin-screw extrusion, Cooling nozzle process (extrusion of low-viscosity plastics), Co-extrusion (up to 4 materials), Profile post-processing: punching, sawing, drilling, milling (inline/subsequent), Injection molding 1K (single-component), Injection molding 2K (two-component)
Materials
ABS, PA (polyamide), PC (polycarbonate), TPE (thermoplastic elastomers), Natural fiber compounds (NFC) - wood, hemp, hops, flax as fibers, Wood-plastic composites (WPC), Serpa own-brand materials (halogen-free flame-retardant, heavy, elastic, extrudable), Metal inserts (overmolding)
Certificates
DIN EN ISO 9001:2015, EcoVadis rating, ISO 9001:2015 (DEKRA), REACh/RoHS conformity documentation
Founded
1964
Industries
Window, door, gate and facade construction, Electrical engineering, electronics and acoustics, Packaging for plugs and electronic components, Heating, Mechanical and plant engineering, Construction industry (concrete and brick)
  1. 01

    Consulting and co-development

  2. 02

    Material selection and material development

  3. 03

    Design/Engineering

  4. 04

    Toolmaking

  5. 05

    Extrusion / Injection Molding

  6. 06

    Post-processing and finishing

  7. 07

    Assembly and kitting

  8. 08

    Quality inspection

  9. 09

    Logistics management

  10. 10

    Tool maintenance (lifecycle support)

Materials and Processes

ABS

ABS

Engineering plastic for extruded profiles and injection-molded serial parts.

PA

Polyamide (PA)

For highly load-bearing engineering plastic parts in extrusion and injection molding.

PC

Polycarbonate (PC)

For dimensionally stable, durable plastic components.

TPE

Thermoplastic Elastomers (TPE)

For soft, elastic component areas, e.g. in 2K injection molding.

NFC

Natural Fiber Compounds (NFC)

Proprietary fiber-plastic composites with natural fibers such as wood, hemp, hops or flax for formable, stiff and cost-efficient products.

WPC

Wood-Plastic Composites (WPC)

Sustainable composite materials based on wood and plastic.

PIW

Recycling of post-industrial waste (PIW)

Recovery and recycling of industrial plastic waste.

Locations

Standort Bogen

Bogen

DE

Headquarters, extrusion and injection molding production, toolmaking, kitting, testing laboratory

Materials
ABS, PA, PC, TPE, NFC, WPC
  • 22 extrusion lines (5–140 kg/h)
  • 21 injection molding machines (100–2,500 kN)
  • 3-axis vertical machining center DMG Mori M1
  • CNC coordinate measuring machine
  • Electrical discharge machines (die sinking EDM, wire EDM, start-hole EDM)
  • CNC milling machines incl. HSC machining with CAD/CAM
  • Surface and profile grinding machines
  • Laser marking and laser engraving system
  • Testing laboratory (tensile and fracture testing)

Components and Products

Plastic profiles (extrusion)
Plastic profiles (extrusion)Extrusion · Window/facade construction, construction industry, heating
Injection-molded parts (1K/2K, insert parts)
Injection-molded parts (1K/2K, insert parts)Injection molding · Electrical engineering, mechanical engineering

Inside the production

Production and manufacturing capabilities at the Bogen site
Production and manufacturing capabilities at the Bogen site

Industries

Window, door, gate and facade constructionElectrical engineering, electronics and acousticsPackaging for plugs and electronic componentsHeatingMechanical and plant engineeringConstruction industry (concrete and brick)Aviation industryBoat buildingSports and leisureKitchen and furniture manufacturersWindow, door, gate and facade constructionElectrical engineering, electronics, acoustics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Extrusion (plastic profiles)Plastics–6.5 m × 180 mm × 100 mm––ABS, PA, PC, TPE, Natural fiber compounds (NFC), WPC
Single-screw extrusionPlastics––––Plastics
Twin-screw extrusionPlastics––––Plastics, Compounds
Cooling nozzle process (extrusion of low-viscosity plastics)Plastics––––Low-viscosity plastics
Co-extrusion (up to 4 materials)Plastics––––Various plastics
Profile post-processing: punching, sawing, drilling, milling (inline/subsequent)Plastics––––Plastic profiles
Injection molding 1K (single-component)Plastics–––Part volume up to 570 cm³ABS, PA, PC, TPE, Plastics
Injection molding 2K (two-component)Plastics––––Various plastics
Overmolding of insert parts (metal/plastic inserts)Plastics––––Metal, Plastic
Kitting, module assembly, set assembly, ultrasonic weldingAssembly––––Plastics
Toolmaking (extrusion tools up to 4 components, 1K/2K injection molds,Engineering–Tool 840 × 840 mm (mounting dimension) × Installation height 580 mm––Tool steel
Electrical discharge machining (die sinking EDM, wire EDM, start-hole EDM)Machining––––Metal (toolmaking)
CNC milling incl. HSC machining with integrated CAD/CAMMachining––––Metal (toolmaking)
Surface and profile grindingMachining––––Metal (toolmaking)
Laser marking and laser engravingSurface treatment––––Metal, Plastic
Design and co-development, material development (compounding), technical consultingEngineering––––ABS, PA, PC, TPE, NFC, WPC
Testing & quality assurance (tensile and fracture testing in the laboratory, CNC coordinateTesting––––Plastics
Tool maintenance, servicing, repair (lifecycle support); recycling of post-industrialEngineering––––Plastics

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Extrusion lines–22Material throughput 5–140 kg/h; profile geometries up to 180 × 100 mm (W × H); lengths up to 6.5 m–Bogen
Injection molding machines–21Clamping forces 100–2,500 kN; part volume up to 570 cm³; tools up to 840 × 840 mm (mounting–Bogen
3-axis vertical machining centerDMG Mori M11–2025Bogen (toolmaking)
CNC coordinate measuring machine–1–2025Bogen (toolmaking)
Electrical discharge machines (die sinking EDM, wire EDM, start-hole EDM)––––Bogen (toolmaking)
CNC milling machines incl. HSC machining with CAD/CAM––––Bogen (toolmaking)
Surface and profile grinding machines––––Bogen (toolmaking)
Laser marking/laser engraving system––––Bogen

Additional services

Extrusion (1-/2-/4-fold co-extrusion, cooling nozzle process)Injection molding (1K, 2K, overmolding of insert parts)Toolmaking (injection molds, extrusion tools, punching dies)Design/co-developmentModule assembly and kittingUltrasonic weldingInline/post-processing (punching, sawing, drilling, milling)Profile finishing (inkjet printing, gaskets, self-adhesive backing, films, laser marking)Tool maintenance/servicing (lifecycle support)Material development incl. natural fiber compounds (NFC/WPC)Testing laboratory (tensile and fracture testing)REACh/RoHS conformity documentationRecycling of post-industrial waste (PIW)Tool sourcing from the Far EastLogistics managementDistribution of own brand Serpa (cable management)

Quality and Certifications

Quality management is certified to DIN EN ISO 9001:2015 by DEKRA (certificate number 80621454/2). The in-house testing laboratory performs, among other things, tensile and fracture tests; a CNC coordinate measuring machine as well as REACh/RoHS conformity documentation ensure material conformity.

EvidenceBogen
ISO 9001:2015 (DEKRA)
EcoVadis rating
REACh/RoHS conformity documentation

History

  1. 1964

    Founding of H. Hiendl GmbH & Co. KG by the coarse-ceramics engineer Heribert Hiendl as an engineering office for consulting and development of construction products.

  2. 2025

    Expansion of the toolmaking shop with a 3-axis vertical machining center DMG Mori M1 and a CNC coordinate measuring machine.

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