Custom cable assemblies, wiring harnesses, lambda sensor technology and glow plugs for industry
H&S Kabeltechnik GmbH
Enzenkirchen (Austria) · Nagymányok (Hungary)New on Amplifa
About H&S Kabeltechnik
H&S Kabeltechnik GmbH has been developing and manufacturing customer-specific cable assemblies, wiring harnesses, connector connections as well as lambda sensor technology and glow plugs since 2006 at its site in Enzenkirchen (Austria). Production covers cable cutting, crimping (cross-sections 0.03–240 mm², from 0.04 mm² to 35 mm² by machine), soldering, assembly in push-in, screw and insulation displacement connection technology, printing, subassembly manufacturing as well as hotmelt overmolding in a low-pressure process for sensitive components such as PCBs and relays. Copper wires with PVC, PUR and SIL sheaths, flat cables and hotmelt plastic are processed; prototypes are produced by 3D printing. Sensor cables are produced by the 100% subsidiary PEMAC Kábeltechnika Kft. in Nagymányok (Hungary), whose plant was expanded in 2021 from 3,500 m² to 6,800 m². Up to 10 million meters of cable are processed annually, and several thousand products are shipped worldwide every day. Customer industries include heating and heat pump technology, electronics, machinery and plant engineering, medical technology, elevator and rail technology, automation as well as catering and kitchen technology.
- Site
- Enzenkirchen
- Processes
- Cable assembly (cutting, stripping, crimping, soldering, plugging, assembly, mounting), Crimping, Hotmelt process (low-pressure overmolding), Soldering, 3D printing, Harness routing on harness boards, Subassembly manufacturing (assembly and testing of complete assemblies and devices), Electrical testing and final inspection (100% testing)
- Materials
- Copper wires/strands, PVC (cable sheath, high heat-resistant), PUR (cable sheath), SIL/SIL wires, Flat cable 10-pole AWG 28, RM 1.27, Hotmelt plastic (low-pressure overmolding), Ceramic (glow plugs, lambda sensors), Aluminum (molds for hotmelt process)
- Certificates
- ISO 9001:2015, UL Recognized Component (Subject 764)
- Industries
- Heating industry, Heat pump technology, Electronics industry, Machinery and plant engineering, Medical technology, Elevator industry
- 01
Work preparation with production drawings
- 02
Sample production and release
- 03
Cable cutting and insulation stripping
- 04
Crimping with crimp force monitoring and cross-section analysis
- 05
Soldering and assembly
- 06
Hotmelt overmolding
- 07
Printing
- 08
Subassembly assembly
- 09
Electrical testing and final inspection
- 10
Shipping
Materials & Processes
Copper wires/strands
Base material for wires, individual strands and flat cables in all assemblies.
PVC cable sheath
High heat-resistant sheath material, e.g. for pressure sensor cables.
PUR cable sheath
Robust sheath material for sensor cables in machinery and plant engineering.
SIL wires
Silicone-insulated wires for cable temperature sensors with high requirements.
Hotmelt plastic
Low-pressure overmolding for sensitive components such as PCBs and relays.
Ceramic
Material of the glow plugs (FKK) and lambda sensors (Niterra/NGK).
3D printing
Production of prototypes and custom-made components to shorten development times.
Hotmelt process
Low-pressure overmolding process with aluminum molds for flexible, precise encapsulation solutions.
Sites
Enzenkirchen
ATHead office/headquarters with assembly, quality assurance and logistics
- Lot size
- Samples to series
- Materials
- Copper wires, PVC, PUR, SIL, flat cables
- Cable cutting machines (Komax)
- Printing machines
- Low-pressure injection molding machines (hotmelt)
- 3D printers
Nagymányok (PEMAC Kábeltechnika Kft.)
HUProduction plant of the 100% subsidiary (6,800 m², expanded 2021)
- Lot size
- Samples to series
- Materials
- Copper wires, PVC, PUR, flat cables
- Komax Alpha 356 (crimping 0.04–35 mm², tinning station)
- 2× Komax Gamma 255
- 3× Lumberg semi-automatic machines
- Schäfer fully automatic machine with robot
- Over 300 crimping tools (0.03–240 mm²)
- Over 200 harness boards (8–140 outlets)
- Fully automatic small-parts warehouse
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assembly (cutting, stripping, crimping, soldering, plugging, assembly, mounting)Joining | Length tolerances e.g. ±10 mm to ±20 mm | – | – | Series production | Copper wires, PVC wires, PUR wires, SIL/SIL wires, Flat cables, Sheathed cable, Individual strands, LVDS cables |
| CrimpingJoining | – | – | – | – | Copper strands |
| Hotmelt process (low-pressure overmolding)Plastics | – | – | – | – | Aluminum molds, Hotmelt plastic |
| SolderingJoining | – | – | – | – | Copper |
| 3D printingAdditive | – | – | – | – | – |
| Harness routing on harness boardsAssembly | – | – | – | – | – |
| Subassembly manufacturing (assembly and testing of complete assemblies and devices)Assembly | – | – | – | – | – |
| Electrical testing and final inspection (100% testing)Testing | – | – | – | – | – |
| Crimp force monitoring and cross-section analysisTesting | – | – | – | – | – |
| Cable and heat-shrink tubing printingSurface | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Cable cutting machines (fully automatic and semi-automatic cutting systems) | Komax | – | up to 10 million meters of cable/year | – | Enzenkirchen/Nagymányok |
| – | Komax Alpha 356 | – | Cross-sections 0.04–35 mm² | – | Hungary (PeMaC) |
| Fully automatic crimping machine for small cross-sections | Komax Gamma 255 | 2 | small cross-sections | – | Hungary (PeMaC) |
| Crimping machines (over 300 crimping tools) | – | – | Cross-sections 0.03–240 mm² | – | – |
| Semi-automatic machines for insulation displacement connectors | Lumberg | 3 | – | – | – |
| Printing machines | – | – | Cables and heat-shrink tubing | – | – |
| Low-pressure injection molding machines (hotmelt) | – | 2 | – | – | – |
| Fully automatic machine with robot (cutting, crimping, plugging) | Schäfer | 1 | – | – | – |
| 3D printers | – | – | – | – | – |
| Harness boards for cable sets (over 200 boards) | – | 200 | 8 to 140 outlets | – | – |
Additional services
Quality
Every product undergoes a 100% electrical test before shipping (polarity reversal, cable break, short circuit); since 2017, 100% traceability has been guaranteed across all production steps. The processes are certified to ISO 9001:2015 and the UL certification for wiring harnesses is fulfilled.
| Evidence | Nagymányok | Enzenkirchen |
|---|---|---|
| ISO 9001:2015 | ||
| UL Recognized Component (Subject 764) |
History
- 2006
Foundation of H&S Kabeltechnik GmbH in May in Enzenkirchen, Austria.
- 2017
Introduction of 100% traceability across all production steps.
- 2018
UL Recognized Component certification for wiring harnesses (Enzenkirchen site).
- 2020
Start of construction of the expansion of the Hungarian PEMAC plant from 3,500 m² to 6,800 m².
- 2021
Completion of the plant expansion in Nagymányok on the occasion of the company's 15th anniversary.
- 2026
20th company anniversary and trade fair premiere at all about automation Wels.