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Schirneker metall-design – Fertigung

Engineering office for tool design, product development and tool tracking for injection moulding and die casting

Schirneker metall-design Logo

H. Schirneker metall-design GmbH & Co. KG

Bad SalzuflenNew on Amplifa

1979Founded
Bad SalzuflenLocation
GmbH & Co. KGLegal form

Engineering office for tool design and product development

H. Schirneker metall-design GmbH & Co. KG is an engineering office founded in 1979 and based in Bad Salzuflen (North Rhine-Westphalia), specialising in the plastics processing industry and injection mould toolmaking. The company designs injection moulding and die casting tools and accompanies products from the initial idea through model, prototype and toolmaking to production maturity. Its services include product development, concept analyses, mold-flow and warpage analyses, costing of new tools and tool modifications, supplier management, design supervision, trouble shooting, change management as well as acceptance testing and capability studies (Run & Rate). As part of its tool tracking, the office manages tools at the tool supplier on site worldwide – from feasibility assessment through procurement and the construction phase to sampling, optimisation and production ramp-up. Design work is carried out using the CAD systems Catia V5 and One Space Designer. Customer industries include the automotive industry, electrical engineering, household appliances, medical technology and lighting.

Site
Bad Salzuflen
Processes
Injection mould tool design, Die casting tool design, Product development (medical technology, electrical engineering, lighting), Tool tracking (feasibility assessment, procurement, construction phase, sampling, optimisation,, Mold-flow and warpage analyses, gate type selection, hot runner systems (open systems /, Multi-colour technology (tool design), Tool design (injection moulding and die casting tools), Product development
Materials
Plastics (injection mould toolmaking), Injection mould tool design, Die casting tool design, Mold-flow and warpage analyses
Certificates
Run & Rate / acceptance testing
Founded
1979
Industries
Automotive industry, Electrical engineering, Household appliances, Medical technology, Lighting, Plastics processing industry
  1. 01

    Concept analysis and product development

  2. 02

    Tool design (injection moulding/die casting)

  3. 03

    Mold-flow and warpage analyses

  4. 04

    Tool procurement and supplier management

  5. 05

    Design supervision during the construction phase

  6. 06

    Sampling and optimisation

  7. 07

    Production ramp-up

Materials and processes

SG

Injection mould tool design

Design of injection moulding tools including hot runner systems (open systems or needle shut-off with cascade control) and multi-colour technology.

DG

Die casting tool design

Design of die casting tools taking into account the requirements of the die casting industry.

MF

Mold-flow and warpage analyses

Evaluation of mold-flow and warpage analyses including selection of the gate type.

Locations

Standort Bad Salzuflen

Bad Salzuflen

DE

Headquarters / design office

Materials
Plastics (injection mould toolmaking), die casting alloys
  • Catia V5
  • One Space Designer

Design services

Headlight housing tool
Headlight housing toolTool design · Automotive
Die casting tool
Die casting toolTool design · Die casting
Multi-colour technology tool
Multi-colour technology toolTool design · Injection moulding
Product development medical technology
Product development medical technologyProduct development · Medical technology
Product development electrical engineering
Product development electrical engineeringProduct development · Electrical engineering
Product development lighting
Product development lightingProduct development · Lighting
Tool acceptance
Tool acceptanceTool tracking · Acceptance testing

Inside the production

H. Schirneker metall-design
H. Schirneker metall-design
Design office Bad Salzuflen
Design office Bad Salzuflen
Tool design
Tool design

Industries

Automotive industryElectrical engineeringHousehold appliancesMedical technologyLightingPlastics processing industryInjection mould toolmaking

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Injection mould tool designEngineering––––Plastics
Die casting tool designEngineering––––Die casting alloys
Product development (medical technology, electrical engineering, lighting)Engineering–––––
Tool tracking (feasibility assessment, procurement, construction phase, sampling, optimisation,Engineering–––––
Mold-flow and warpage analyses, gate type selection, hot runner systems (open systems /Engineering–––––
Multi-colour technology (tool design)Engineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CAD systemCatia V5–––Bad Salzuflen
CAD systemOne Space Designer–––Bad Salzuflen

Additional services

Tool design (injection moulding and die casting tools)Product developmentTool tracking (feasibility assessment, procurement, construction phase, sampling, optimisation,Concept analysesSupplier managementCosting of new tools and tool modificationsMold-flow and warpage analysesDesign supervision / design acceptanceTrouble shootingChange managementAcceptance testing and capability studies (Run & Rate)

Quality

The office accompanies acceptance tests and capability studies (Run & Rate), evaluates machine parameters, sample parts and measurement reports, and initiates corrective actions until production maturity is achieved.

EvidenceBad Salzuflen
Run & Rate / acceptance testing

History

  1. 1979

    Foundation of Horst Schirneker metall-design GmbH + Co. KG as an engineering office for the plastics processing industry and injection mould toolmaking; over 30 years of tool design for the automotive, electrical engineering and household appliance sectors.

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