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H2 Core Systems – Fertigung

Develops and manufactures modular hydrogen energy systems—from electrolysis through storage and compression to fuel cell

H2 Core Systems Logo

H2 Core Systems GmbH

New on Amplifa

2020Founded
40+Countries with delivered systems
>200Systems sold worldwide
>7.730 kWPower generated by systems

About H2 Core Systems

H2 Core Systems GmbH develops, manufactures, and services modularly configurable hydrogen energy systems. The portfolio comprises AEM electrolysis (from 2.4 kW up to multi-MW, HydroCluster 120 from 48 to 120 kW), hydrogen storage, gas compression up to 1000 bar, fuel cell technology, water treatment (WPS), and an energy management system (EMS). The systems are flexibly expandable and scalable and can be combined with photovoltaic or wind installations to form decentralized, self-sufficient energy supplies. Based on expertise in fluid systems and industrial services, the company builds, upgrades, and services systems at any life-cycle stage. Product and production planning is carried out digitally with Designcenter X Solid Edge (Siemens Xcelerator). Since its founding in 2020, more than 200 systems have been sold in over 40 countries.

Processes
Manufacture of modular hydrogen energy systems (electrolysis, storage, compression), Construction, upgrade, and maintenance of hydrogen systems (industrial services across the entire, Gas compression up to 1000 bar (gas compression system), Gas compression up to 300 bar (electromechanical compressor), Water treatment (water purification system WPS), Electrolytic hydrogen generation (AEM electrolysis, from 2.4 kW up to multi-MW; HydroCluster 120, Fuel cell technology for generating electricity from H2, Digitization of product and production planning with Designcenter X Solid Edge (Siemens
Materials
Hydrogen H₂ 5.0 (high purity, generated/processed), Hydrogen (green hydrogen from 100% renewable energy), Hydrogen H₂ 5.0, Green hydrogen from 100 % renewable energy
Founded
2020
Industries
Energy industry, Hydrogen technology, Rail transport, Research and education, Rail transport (Poland, grid balancing/train loading), Research and education
  1. 01

    Engineering (CAD/PLM, Designcenter X Solid Edge)

  2. 02

    Component manufacturing and system integration (electrolysis, storage,

  3. 03

    Assembly of the modular systems (HydroCab, HydroCluster)

  4. 04

    Installation/commissioning at the customer's site

  5. 05

    Upgrade and maintenance throughout the life cycle

Media & Processes

H₂ 5.0

Hydrogen H₂ 5.0

High output purity through additional dryers, generated and processed in the company's own systems.

Green H₂

Green hydrogen from 100 % renewable energy

The basis of decentralized, self-sufficient energy supply with PV or wind.

Systems & Modules

Outdoor HydroCab
Outdoor HydroCabHydrogen energy system · Energy industry
PowerCore (self-charging fuel cell)
PowerCore (self-charging fuel cell)Fuel cell technology · Energy industry
HydroCluster 120 (48–120 kW)
HydroCluster 120 (48–120 kW)AEM electrolysis · Energy industry

Inside the production

Stationary hydrogen energy system at Weber GbR in Hamm
Stationary hydrogen energy system at Weber GbR in Hamm
Use case Texas
Use case Texas
Pestech project, Tapah, Malaysia
Pestech project, Tapah, Malaysia
COPEL case: HydroCab House
COPEL case: HydroCab House
Rapperswil-Jona campus, Eastern Switzerland University of Applied Sciences
Rapperswil-Jona campus, Eastern Switzerland University of Applied Sciences

Industries

Energy industryHydrogen technologyRail transportResearch and educationRail transport (Poland, grid balancing/train loading)Research and education

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of modular hydrogen energy systems (electrolysis, storage, compression)Engineering–––––
Construction, upgrade, and maintenance of hydrogen systems (industrial services across the entireAssembly–––––
Gas compression up to 1000 bar (gas compression system)Engineering–––––
Gas compression up to 300 bar (electromechanical compressor)Engineering–––––
Water treatment (water purification system WPS)Engineering–––––
Electrolytic hydrogen generation (AEM electrolysis, from 2.4 kW up to multi-MW; HydroCluster 120Engineering–––––
Fuel cell technology for generating electricity from H2Engineering–––––
Digitization of product and production planning with Designcenter X Solid Edge (SiemensEngineering–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
AEM electrolyzerEnapter EL 4––––
Gas compressor up to 1000 bar–––––
Electromechanical compressor up to 300 bar–––––
Fuel cell (Hydro Fuel Cell)H2 Core Systems––––
Water treatment systemH2 Core Systems WPS––––
Water tank moduleEnapter WTM 2.1––––
Dryer for increased output purityEnapter Dryer––––
Hydrogen energy system HydroCab (indoor/outdoor)H2 Core Systems HydroCab––––
Hydrogen energy system HydroCluster 120 (48–120 kW)H2 Core Systems HydroCluster 120––––
CAD/PLM software (digital product and production planning)Siemens Designcenter X Solid Edge––––

Additional services

Electrolysis systemsHydrogen storageGas compression (up to 1000 bar)Fuel cellsWater treatmentEnergy management system (EMS)Installation, upgrade, and maintenance of systems

Reference customers

Weber GbR, HammVivestar S.A. (Itaipú Technology Park, Paraguay)Chemnitz University of Technology

History

  1. 2020

    Founding of H2 Core Systems GmbH

  2. More than 200 systems sold in over 40 countries; the systems generated more than 7.730 kW

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