CNC turned and milled parts including machine spare parts in original equipment manufacturer quality (EMT)
habö Metall GmbH
99988 Südeichsfeld OT Diedorf · Plant 2 (Sawing Shop)New on Amplifa
About habö Metall
habö Metall GmbH manufactures precision CNC turned and milled parts in Südeichsfeld OT Diedorf (Thuringia) for mechanical engineering and the supplier industry, including individual parts and machine spare parts in original equipment manufacturer quality under the EMT - Eckardt Maschinenteile brand. The production range includes demanding complete machining from bar stock with main and counter spindle, Y-axis and up to five-axis simultaneous milling; complex individual part geometries up to 800 mm are possible. In addition, band sawing machines are used for processing high-strength materials from bar stock delivery, as well as assembly of small sub-assemblies and creation of production drawings based on customer samples. Surface and heat treatments and further machining such as grinding, laser cutting and water jet cutting are carried out via proven partners. The company has been certified to DIN EN ISO 9001 since 2012; more than 30 employees work in multi-shift operation.
- Site
- Südeichsfeld OT Diedorf
- Processes
- CNC turning (with main and counter spindle, Y-axis, from bar stock), CNC milling (up to 5-axis with simultaneous machining, DMG Celos), Manufacture of individual parts and machine spare parts in original equipment manufacturer quality, Production of turned and milled parts to customer specifications, creation of production drawings, Assembly of small sub-assemblies from manufactured turned and milled parts, Surface treatments: nickel plating, browning, phosphating, anodizing, chrome plating,, Heat treatments: plasma/gas nitriding, carbonitriding, hardening, case hardening, vacuum hardening,, Additional machining: sawing, roller burnishing, honing, hard turning, thread rolling, engraving,
- Materials
- CNC Turning, CNC Milling, Sawing, Heat Treatment, Surface Treatment, Additional Machining
- Certificates
- ISO 9001:2015, ISO 9001
- Founded
- 2011 (pre
- Employees
- over 30
- Industries
- Mechanical engineering, Supplier industry, Mechanical engineering (machine spare parts, EMT-Eckardt Maschinenteile), Supplier industry for globally active companies
- 01
Creation of production drawings based on customer samples
- 02
Sawing of bar stock deliveries
- 03
CNC turning (main/counter spindle, Y-axis)
- 04
CNC milling (up to 5-axis simultaneous)
- 05
Additional machining (grinding, laser cutting, water jet cutting etc. via
- 06
Heat treatment and surface treatment (via partners)
- 07
Assembly of small sub-assemblies
- 08
3D coordinate measurement and final inspection
Materials and Processes
CNC Turning
Complete machining from bar stock with main and counter spindle, multiple tool turrets and Y-axis (110 mm travel) for combined turn-mill tasks in one setup.
CNC Milling
Up to 5-axis simultaneous machining with DMG Celos for complex individual part geometries up to 800 mm.
Sawing
Band sawing machines for cost-optimized machining of high-strength materials from bar stock delivery.
Heat Treatment
Plasma/gas nitriding, carbonitriding, hardening, case hardening, vacuum hardening and tempering via partners.
Surface Treatment
Nickel plating, browning, phosphating, anodizing, chrome plating, powder coating, plasma coating, sandblasting and galvanizing via partners.
Additional Machining
Surface and cylindrical grinding, honing, hard turning, thread rolling, roller burnishing, engraving, knurling, laser cutting, water jet cutting and welding via partners.
Locations
Südeichsfeld OT Diedorf
DEAdministration and production building
Südeichsfeld OT Diedorf (Plant 2)
DESawing shop in renovated plant
- Band sawing machines for bar stock delivery of high-strength materials
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC turning (with main and counter spindle, Y-axis, from bar stock)Machining | – | – | – | – | high-strength materials, Bar stock |
| CNC milling (up to 5-axis with simultaneous machining, DMG Celos)Machining | – | 800 mm | – | – | – |
| Manufacture of individual parts and machine spare parts in original equipment manufacturer qualityMachining | – | – | – | – | – |
| Production of turned and milled parts to customer specifications, creation of production drawingsMachining | – | – | – | – | – |
| Assembly of small sub-assemblies from manufactured turned and milled partsAssembly | – | – | – | – | – |
| Surface treatments: nickel plating, browning, phosphating, anodizing, chrome plating,Surface | – | – | – | – | – |
| Heat treatments: plasma/gas nitriding, carbonitriding, hardening, case hardening, vacuum hardening,Heat Treatment | – | – | – | – | – |
| Additional machining: sawing, roller burnishing, honing, hard turning, thread rolling, engraving,Machining | – | – | – | – | – |
| Band sawing (band sawing machines) from bar stock delivery, including high-strength materialsMachining | – | – | – | – | high-strength materials |
| Broaching (via partners)Machining | – | – | – | – | – |
| Flame/laser/water jet cutting (via partners)Machining | – | – | – | – | – |
| Bending (via partners)Forming | – | – | – | – | – |
| 3D coordinate measurement (inspection)Inspection | – | – | – | – | – |
18 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis machining center | DMG MORI DMU 80 Evo | – | – | – | Diedorf |
| 5-axis machining center | DMG MORI DMU 50 | – | – | – | Diedorf |
| Machining center | DMG MORI DMC 1150 V | – | – | – | Diedorf |
| Machining center | DMG MORI DMU M2 | – | – | – | Diedorf |
| CNC lathe | DOOSAN Puma TT 1800 SY | – | – | – | Diedorf |
| CNC turning center | DMG MORI CTX Alpha 500 | – | – | – | Diedorf |
| CNC lathe | DOOSAN Puma 2100 SY | – | – | – | Diedorf |
| CNC lathe | DOOSAN Puma 2100 LY | – | – | – | Diedorf |
| CNC lathe | DOOSAN Puma 3100 Y | – | – | – | Diedorf |
| CNC lathe | DOOSAN Puma 2600 SY | – | – | – | Diedorf |
| CNC lathe | DOOSAN GT 2100 M | – | – | – | Diedorf |
| CNC lathe | DOOSAN Lynx 220 B | – | – | – | Diedorf |
| Band sawing machine | Emmegi Diamant | – | – | – | Diedorf |
| Band saw | Behringer | – | – | – | Diedorf |
| Band sawing machine | Emmegi Radialstar | – | – | – | Diedorf |
| Band sawing machine | Jaespa HB-220A | – | – | – | Diedorf |
| Surface roughness measuring device | Jenoptik HOMMEL-ETAMIC T8000 HC120-400 | – | – | – | Diedorf |
| 3D coordinate measuring machine | TESA | – | – | – | Diedorf |
Additional services
Quality
habö Metall GmbH has been certified to DIN EN ISO 9001 since 2012 (currently ISO 9001:2015). Inspection is performed with a Jenoptik HOMMEL-ETAMIC T8000 HC120-400 surface roughness measuring device and a TESA 3D coordinate measuring machine.
| Evidence | Südeichsfeld OT Diedorf |
|---|---|
| ISO 9001 |
History
- 1999
Founding of habö Metallverarbeitung in Diedorf
- 2011
Founding of habö-Metall GmbH from the sole proprietorship Harald Böhl Metallverarbeitung e.K.
- 2012
ISO certification to DIN EN ISO 9001:2008
- 2013
Replacement of the machine fleet
- 2014
Relocation to a state-of-the-art administration and production building
- 2019
5-axis machining with DMG Celos; establishment of the EMT - Eckardt Maschinenteile brand
- 2020
Sawing shop in renovated Plant 2