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HACO – Fertigung

Development and manufacture of customised food products such as coffee, spices, sauces and snacks for contract manufacturing and private label

HACO Logo

Haco Holding AG

Gümligen (Muri near Bern) · Utzenstorf · Schwarzenburg/Lanzenhäusern · Traismauer · Sassenheim · Rietberg · Hamburg · Shah Alam · Manteno, IL · City of Industry, CA · Baie D'Urfé, QuebecNew on Amplifa

1922Founded
1'600Employees
12Locations
ca. 500 Mio. CHFRevenue
ca. 250Shareholders

About the HACO Group

Haco Holding AG (HACO Group) is an independent, unlisted Swiss family company headquartered in Gümligen (Muri near Bern) that produces convenience products such as seasonings, spices, soups, sauces, ready meals, cereal bars and instant beverages. Founded in 1922 in Bern, initially as a manufacturer of pharmaceuticals, the company evolved into a specialist for customised food solutions for the food industry, retail, gastronomy and pet food. Its core technological competencies include coffee and tea extraction, spray, freeze and vacuum belt drying, wet and dry blending processes, liquid products as well as snack and packaging technologies. Raw materials processed include coffee, tea, spices, herbs, cocoa, malt, cereals and chocolate. The group comprises 11 companies with a total of 12 locations in Europe, Asia and North America, around 1'600 employees and revenue of approximately 500 Mio. CHF. Customers include Migros and the start-up no normal coffee.

Site
Gümligen
Processes
Coffee extraction (extractors, instant coffee), Spray drying, Freeze-drying (extracts frozen at minus 40°C, granulated, sublimated), Vacuum belt drying, Wet blending, Dry blending, Manufacture of liquid products (soups, hot and cold sauces, dips, dressings, mustard), Snack manufacturing (Soft Bars, Baked Bars, Oat Bars, Extruded Bars & Bites)
Materials
Coffee, Tea, Spices, Herbs, Cocoa, Malt, Cereals (for muesli/snacks), Chocolate/Couvertures
Certificates
ISO 9001, BRC, IFS
Founded
1922
Employees
1600
Industries
Food industry, Retail (private label), Gastronomy, Pet food
  1. 01

    Sourcing of spices and herbs at origin

  2. 02

    Extraction (coffee/tea)

  3. 03

    Drying (spray, freeze, vacuum belt drying)

  4. 04

    Wet/dry blending processes

  5. 05

    Manufacture of culinary liquid products

  6. 06

    Product development and application

  7. 07

    Packaging

  8. 08

    Contract manufacturing / private label delivery

Raw Materials & Processes

KAF

Coffee

Base material for instant coffee, extracts and contract roasting, including caffeine-free and freeze-dried products.

TEE

Tea

Raw material for extracts and instant products, produced decaffeinated since 1979.

GEW

Spices

Sourced spices for blends, seasonings and private-label products.

KRA

Herbs

Herbs sourced at origin for seasoning blends and culinary products.

KAK

Cocoa

Base for cocoa-containing beverage and snack products.

MAL

Malt

Base material for malt-containing breakfast beverages, dried in the vacuum belt dryer.

GET

Cereals

Raw material for muesli, bars and snacks in various bar technologies.

SCH

Chocolate/Couvertures

Finishing ingredient for snacks and bars.

Product Areas

Custom-Made Coffee
Custom-Made CoffeeExtraction, freeze-drying · food industry
Custom-Made Spices
Custom-Made SpicesBlending processes · private label
Custom-Made Taste (culinary products)
Custom-Made Taste (culinary products)Liquid technology · retail/gastronomy
Custom-Made Snacks
Custom-Made SnacksBar technologies · retail

Inside the production

Technology
Technology
Technology
Technology
Innovation & Quality
Innovation & Quality
Innovation & Quality
Innovation & Quality
no normal coffee – coffee in a tube
no normal coffee – coffee in a tube

Industries

Food industryRetail (private label)GastronomyPet food

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Coffee extraction (extractors, instant coffee)Food technology––––Coffee, Tea
Spray dryingFood technology––––Coffee (instant products)
Freeze-drying (extracts frozen at minus 40°C, granulated, sublimated)Food technology––––Coffee, Tea extracts, Food extracts
Vacuum belt dryingFood technology––––Malt-containing breakfast beverages, Seasonings, Natural Extracts
Wet blendingFood technology––––Bouillons, Breakfast beverages, Snacks
Dry blendingFood technology––––Soups, Sauces, Ready meals, Seasoning blends, Milk coffee, Dessert products
Manufacture of liquid products (soups, hot and cold sauces, dips, dressings, mustard)Food technology––––Sauces, Soups, Dips, Dressings, Mustard, Mayonnaise
Snack manufacturing (Soft Bars, Baked Bars, Oat Bars, Extruded Bars & Bites)Food technology––––Cereals, Chocolate, Couvertures, Ingredients
Packaging solutions (primary and point-of-sales packaging)Packaging–––––
Contract roasting / roasting of coffeeFood technology––––Coffee
Manufacture of spice and herb blendsFood technology––––Spices, Herbs
Manufacture of seasonings and reaction flavoursFood technology––––Seasonings, Reaction flavours, Spices, Coffee
Filling (e.g. coffee in a tube, filled at Gautschi)Packaging––––Coffee

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Extractors–––––
Spray towers (spray drying)–––––
Freeze-drying system–––––
Vacuum belt dryer–––––

Additional services

Contract manufacturingPrivate labelProduct development and applicationCustom-made food solutionsSourcing of spices and herbs at originPackaging solutionsDrying (spray, freeze, vacuum belt drying)Extraction (coffee/tea)Blending processes (wet/dry)Manufacture of culinary liquid products

Reference customers

Migrosno normal coffee

Quality & Certification

Quality requirements, especially in the area of food safety, are ensured through optimally designed and managed business processes within a continuous improvement process (CIP). Certifications according to ISO 9001, BRC and IFS serve as means of constant improvement.

EvidenceGümligen
ISO 9001
BRC
IFS

History

  1. 1922

    Founded as a cooperative in Bern by the chemist Oscar Bally-Forcart; initially production of pharmaceuticals

  2. 1923

    Conversion into a stock corporation, production site Gümligen

  3. 1929

    Start of collaboration with Migros

  4. 1930

    Production of a caffeine-free coffee without harmful residues

  5. 1945

    Pioneering start in coffee extraction, i.e. instant coffee

  6. 1969

    Production of freeze-dried coffee

  7. 1979

    Foundation of Narida AG in Schwarzenburg

  8. 1994

    Foundation of Haco Holding AG, transformation into the Haco Group

  9. 2005

    Opening of a new production plant in Malaysia

  10. 2018

    Foundation of the HACO Innovation Lab (H!L)

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