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HAEHNE – Fertigung

HAEHNE develops and produces strain gauge (SG) based force sensors and measuring amplifiers for web tension and force measurement in industrial machines and systems.

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HAEHNE Elektronische Messgeräte GmbH

Erkrath near Düsseldorf · GermanyNew on Amplifa

1977Founded
Erkrath near DüsseldorfHeadquarters with development, production and sales
10 N to 10 MNMeasured force range of the sensors
over 30 countriesSales network worldwide
2nd generationRun as a family business since 1990

About HAEHNE

Since 1977, HAEHNE Elektronische Messgeräte GmbH has been developing, producing and distributing force sensors and evaluation electronics for industrial force and web tension measurement. The family-owned company, headquartered in Erkrath near Düsseldorf, manufactures based on strain gauge (SG) technology products including web tension sensors, tension measuring rollers, measuring rollers, force measuring pins, force measuring bearings, ring force sensors and compression force sensors as well as digital measuring amplifiers. The measuring systems cover force ranges from 10 N to 10 MN and are used in steel and metal processing, plastics and converting, paper and printing, cable and wire manufacturing, textiles, tires, logistics as well as mechanical and plant engineering. In addition to the standard program, HAEHNE offers customer-specific special solutions such as custom dimensions, sensing machine elements, vacuum force sensors (high vacuum down to 10-7 mbar) and explosion-proof sensors according to ATEX. All products are developed, manufactured and distributed entirely in-house at the Erkrath location; sales are conducted through direct sales in the German-speaking region as well as via a global sales network in over 30 countries.

Site
Erkrath
Processes
Development, production and distribution of force sensors (strain gauge technology), Calibration service for force measuring devices, Web tension measurement (strip tension measurement) with strain gauge sensors, Force measurement / tensile force measurement / compression force measurement (10 N to 10 MN), Manufacturing of vacuum force sensors (high vacuum down to 10-7 mbar), Manufacturing of explosion-proof sensors (ATEX, ignition protection type i, Cat. 2G/2D), Consulting/application analysis, Calibration service
Materials
Aluminium, Stainless steel, PVC, PUR, Teflon, Strain gauge (SG) technology
Certificates
ISO 9001:2015, ATEX QAN (Directive 2014/34/EU, QA system), ISO 9001, ATEX (Directive 2014/34/EU)
Founded
1977
Industries
Steel and Metal, Plastics and Converting, Paper and Printing, Cables and Wires, Textiles, Tires
  1. 01

    Application analysis and consulting

  2. 02

    Design and special solution engineering

  3. 03

    Manufacturing of force sensors and measuring amplifiers

  4. 04

    Calibration service

  5. 05

    Sales and support

  6. 06

    Condition monitoring and process monitoring

Materials and Technologies

DMS

Strain gauge (SG) technology

Core technology of all force and web tension sensors for precise force measurement on deflector rollers and machine elements.

Al

Aluminium

Material for electronics units and roller bodies of measuring rollers.

Edelstahl

Stainless steel

Material for force sensors and measuring rollers, also for aggressive environments.

PVC

PVC

Cable type for sensor connection cables.

PUR

PUR

Cable type, also suitable for cable chains, for sensor connection cables.

PTFE

Teflon

Cable type for elevated temperature ranges and aggressive media.

Location

Standort Erkrath

Erkrath

DE

Headquarters, development, production, sales

Materials
Aluminium, stainless steel
  • DMX strain gauge measuring amplifier
  • Multifunctional amplifier controller modules MAC4.0 / DCM / DCX
  • Ring force sensor RKS02M
  • Force measuring roller RMR3 series
  • Strander Condition Monitoring (DFT module, Fusion Center DFC)
  • Force measuring pin KMB
  • Force measuring bearing BZA series
  • Web tension sensors BZH / BZV / ZAD / ZAK

Products and Components

Compression force sensor DK
Compression force sensor DKSG technology · Force measurement
Force measuring pin KMB
Force measuring pin KMBSG technology · Mechanical and plant engineering
Web tension sensor / force measuring block
Web tension sensor / force measuring blockSG technology · Web tension measurement
Ring force sensor RKS02M
Ring force sensor RKS02MSG technology · Force measurement
DMX strain gauge measuring amplifier
DMX strain gauge measuring amplifierEvaluation electronics · Measuring signal processing

Inside the production

Web tension measurement
Web tension measurement
Strip tension measurement
Strip tension measurement
Wire tension measurement
Wire tension measurement
Amplification of measuring signals
Amplification of measuring signals
Customer-specific solutions
Customer-specific solutions
Sensor solutions for industrial applications
Sensor solutions for industrial applications

Industries

Steel and MetalPlastics and ConvertingPaper and PrintingCables and WiresTextilesTiresLogisticsMechanical and Plant EngineeringMedical TechnologyRobotics

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development, production and distribution of force sensors (strain gauge technology)Engineering––––Stainless steel, Aluminium
Calibration service for force measuring devicesTesting–––––
Web tension measurement (strip tension measurement) with strain gauge sensorsTesting–––––
Force measurement / tensile force measurement / compression force measurement (10 N to 10 MN)Testing––10 N – 10 MN––
Engineering–––––
Manufacturing of vacuum force sensors (high vacuum down to 10-7 mbar)Testing–––––
Manufacturing of explosion-proof sensors (ATEX, ignition protection type i, Cat. 2G/2D)Testing–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
DMX strain gauge measuring amplifier (digital, 24-bit, 0.5 ms cycle time, 1-/2-channel)HAEHNE DMX–––Erkrath
Multifunctional amplifier controller modules (MAC4.0, DCM, DCX)HAEHNE MAC4.0 / DCM / DCX–––Erkrath
Ring force sensor RKS02M (measuring ranges up to 500 kN)HAEHNE RKS02M–––Erkrath
Force measuring roller RMR3 seriesHAEHNE RMR3–––Erkrath
Strander Condition Monitoring for stranding machines (DFT module, Fusion Center DFC)HAEHNE Strander Condition Monitoring–––Erkrath
Force measuring pins (ø 12-29 mm and ø 30-100 mm)HAEHNE KMB–––Erkrath
Force measuring bearing BZA series (journal diameters 15-25 mm)HAEHNE BZA1/BZA2–––Erkrath
Web tension sensors (BZH, BZV, force measuring block, tension measuring rollers ZAD/ZAK)HAEHNE BZH / BZV / ZAD / ZAK–––Erkrath

Additional services

Consulting/application analysisCalibration serviceCustomer-specific special solutions (custom dimensions, sensing machine elements)Configurator/calculation softwareCAD drawingsSupport/FAQ, serial number searchSupport with risk assessment under the Machinery DirectiveCondition Monitoring (Strander SCM)

Quality and Certification

HAEHNE is certified to DIN EN ISO 9001:2015 by TÜV SÜD and has a TÜV-certified quality assurance system under Directive 2014/34/EU (ATEX) for force sensors of ignition protection type "i". The scope covers development, manufacturing, maintenance, service and sales of force measurement systems as well as calibration services.

EvidenceErkrath
ISO 9001
ATEX (Directive 2014/34/EU)

Company History

  1. 1977

    Foundation of the engineering office Hähne by Dipl.-Ing. Günther Hähne, who even before 1977 was among the first engineers in Germany to develop strip tension measurement based on strain gauges.

  2. 1984

    Conversion into the present-day HAEHNE GmbH.

  3. 1990

    Handover of the company to the second generation; continuation as a family business.

  4. 2017

    40th company anniversary with a painting event.

  5. 2024/2025

    New ring force sensor series RKS02M (measuring ranges up to 500 kN) and new measuring amplifier DMX with app cockpit.

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