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Hälssen & Lyon – Fertigung

Tea wholesale and tea production: tea, herbs, fruits, extracts and private-label products from Hamburg

Hälssen & Lyon Logo

Hälssen & Lyon GmbH

Hamburg · Westport (USA) · ThuringiaNew on Amplifa

1879Founded
Hamburg, Westport (USA), ThuringiaLocations
More than 145 yearsExperience in the tea business
World's largest specialty tea warehouseHamburg

About Hälssen & Lyon

Hälssen & Lyon is an internationally active family business based in Hamburg since 1879, engaged in tea trading and tea production. The company offers the full spectrum of the tea business under one roof: black tea, green tea, white tea, oolong, yellow tea, pu-erh, rooibos, honeybush, mate as well as fruits, herbs, blossoms and spices. Processing ranges from cleaning, sorting and cutting at the company's own plant in Thuringia to flavouring, decaffeination (CO2, E/A, M/C) and CO2 pressure treatment, through to dry extraction, instant powders, liquid extracts and beverage compounds for the beverage industry. Packing ranges from loose bulk goods and 1-kg bags to tea bags, boxes, tins and convenience systems, also as private label. Customers include tea brands, tea packers, specialist retailers, the beverage industry, food service as well as the cosmetics and dietary supplements industries. At the Hamburg headquarters at Pickhuben 9 in the Speicherstadt, the company operates the world's largest specialty tea warehouse; since 2005 there has been a US branch, Haelssen & Lyon North America Corp., in Westport, Connecticut, with warehousing, blending and packing.

Site
Hamburg
Processes
CO2 pressure treatment, Flavouring of tea (flavouring processes since 1967, also Juicea – flavouring with, Decaffeination of tea – natural CO2 (high-pressure process), E/A (ethyl acetate), M/C, Dry extraction of tea – hot/cold water-soluble, spray-dried and freeze-dried extracts, Production of liquid tea extracts and beverage compounds (RTD beverage bases), Instant powder mixes and pre-mixes – in-house development and refining, Cleaning, sorting and cutting of fruits, herbs and spices at the company's own plant in Thuringia, Tea blending (individual recipes, blended and packed in the USA)
Materials
Black tea, Green tea, White tea, Oolong, Yellow tea, Pu-erh, Rooibos, Honeybush
Certificates
IFS Food (higher level), HACCP, SMETA (SEDEX, regular since 2011), EcoVadis Assessment, NOP (Organic), ECC Organic, Fairtrade, Kosher, Rainforest Alliance, SMETA (SEDEX), EcoVadis
Founded
1879
Industries
Tea brands, Private label, Tea packers, Specialist tea retail and wholesale, Beverage industry, Food service
  1. 01

    Raw material purchasing

  2. 02

    Cleaning, sorting, cutting (Thuringia)

  3. 03

    Flavouring / decaffeination / treatment / extraction

  4. 04

    Blending / product development

  5. 05

    Packing & packaging concepts

  6. 06

    Warehousing & distribution (Hamburg, USA)

Raw Materials & Processing

BT

Black Tea

Basic variety in different leaf grades and quality levels, also decaffeinated.

GT

Green Tea

Also available as extracts and decaffeinated variants.

WT

White Tea

Mild, fine varieties as loose goods and extract.

OO

Oolong

Semi-fermented tea for specialty blends.

GE

Yellow Tea

Rarely fermented tea specialty.

PE

Pu-Erh

Post-fermented tea sourced through our own procurement.

RO

Rooibos & Honeybush

Caffeine-free infusions from South Africa.

FKG

Fruits, Herbs, Blossoms & Spices

Single components or ingredients for blends; cleaning, sorting and cut sizes at the company's own plant.

EX

Tea Extracts

Hot/cold water-soluble, spray-dried and freeze-dried as well as liquid extracts for RTD and compounds.

Locations

Standort Hamburg

Hamburg

DE

Headquarters, Production & Warehouse

Materials
Tea, rooibos, herbs, fruits, extracts
  • World's largest specialty tea warehouse
  • CO2 pressure treatment
  • Flavouring
  • Packing

Thuringia

DE

Processing plant (cleaning, sorting, cutting)

Materials
Fruits, herbs, spices, blossoms
  • Cut sizes: coarse cut, specialty cut, fine cut, granulates

Westport, CT

US

Branch Haelssen & Lyon North America Corp.: warehousing, blending & packing

Materials
Tea, herbs, fruits, extracts
  • Local warehousing
  • Blending & packing in the USA

Products

Private-Label Packaging
Private-Label PackagingPacking · Private Label
Cold Brew Tea Bags
Cold Brew Tea BagsProduct development · Food Service
Tea Specialty Range
Tea Specialty RangeBlending · Specialist tea retail

Inside the production

Headquarters Pickhuben 9, Speicherstadt Hamburg
Headquarters Pickhuben 9, Speicherstadt Hamburg
The world of tea under one roof
The world of tea under one roof

Industries

Tea brandsPrivate labelTea packersSpecialist tea retail and wholesaleBeverage industryFood serviceCosmetics industryDietary supplements industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CO2 pressure treatmentOther––––Tea
Flavouring of tea (flavouring processes since 1967, also Juicea – flavouring withOther––––Black tea, Green tea, White tea, Rooibos, Fruits, Herbs
Decaffeination of tea – natural CO2 (high-pressure process), E/A (ethyl acetate), M/COther––––Black tea, Green tea
Dry extraction of tea – hot/cold water-soluble, spray-dried and freeze-dried extractsOther––––Black tea, Green tea, Herbs, Fruits
Production of liquid tea extracts and beverage compounds (RTD beverage bases)Other––––Black tea, Green tea, Herbs, Fruits
Instant powder mixes and pre-mixes – in-house development and refiningOther––––Tea extracts, Herbs, Fruits
Cleaning, sorting and cutting of fruits, herbs and spices at the company's own plant in ThuringiaOther––––Fruits, Herbs, Spices, Blossoms
Tea blending (individual recipes, blended and packed in the USA)Other––––Tea, Herbs, Fruits
Tea packing – bulk goods, 1-kg bags, tea bags, boxes, tins, convenience systems, privateOther––––Tea, Rooibos, Herbs, Fruits
Product development of tea recipes and concepts (among others Cold Brew, iced tea syrup, brew tEngineering––––Tea, Herbs, Fruits

Additional services

Raw material purchasingProduct developmentProduction & warehousingPackaging concepts / private labelConsultingCO2 pressure treatmentFlavouringDecaffeination (CO2, E/A, M/C)Extracts / instant powders / RTD / compoundsTea workshops and seminarsMarket researchDesign and packaging consultingImport and logistics handling (USA)

Quality & Certificates

Production is carried out according to IFS Food (higher level) and the HACCP concept; SMETA audits (since 2011) and EcoVadis assessments (since 2016) are conducted regularly.

EvidenceHamburgThuringiaWestport, CT
IFS Food (higher level)
HACCP
SMETA (SEDEX)
EcoVadis
NOP (Organic)
Fairtrade
Rainforest Alliance
Kosher

History

  1. 1879

    Foundation of the tea trading company by Alfred Moritz Lyon and Gustav Vincent Hälssen; a few years later first tenants in the Hamburg Speicherstadt.

  2. 1935

    Development of a decaffeination process for tea; for decades the only producers

  3. 1959

    Construction of the world's first instant tea factory in an origin country (Sri Lanka)

  4. 1967

    Development of flavouring processes for tea

  5. 1978

    Introduction of decaffeinated teas in North America; active member of the US Tea Association

  6. 1996

    Co-founding of the Specialty Tea Institute

  7. 2005

    Opening of the US branch Haelssen & Lyon North America Corp. in Westport, CT

  8. 2011

    Start of regular SMETA audits

  9. 2015

    Start of drafting the CSR policy according to UN Global Compact

  10. 2016

    Start of the EcoVadis assessment

  11. 2019

    Partnership with ClimatePartner for CO2 accounting and climate protection projects

  12. 2023

    Introduction of a global electronic whistleblowing system (May)

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