Development and manufacturing of special-purpose machinery, assembly and testing systems, and fully automated production lines for industry.
HAHN Automation Group
New on Amplifa
About the HAHN Automation Group
The HAHN Automation Group is a globally active provider of customized automation and robotics solutions for industrial manufacturing, headquartered in Rheinböllen, Germany. The company develops and manufactures semi- and fully automated production lines, special-purpose machinery, assembly and testing systems, and robot integrations for complex manufacturing processes. Its technical core areas include handling and robotics, assembly technology (screwdriving, press-fitting, joining, welding processes), testing technology (visual inspection, functional, leak and end-of-line testing), injection molding automation, process technology, and digitalization with virtual commissioning. Customers come from the Life Sciences (medical technology, diagnostics, pharma), Mobility (automotive), and Transformation Technologies sectors. With around 1,200 employees and production sites in Germany, Austria, Belgium, the Czech Republic, Croatia, China, Mexico and the USA, the group is represented on three continents. The portfolio is complemented by lifecycle services such as consulting, commissioning, training, maintenance, retrofit and plant relocation.
- Site
- Rheinböllen
- Processes
- Assembly technology (semi-/fully automated subassembly assembly), Screwdriving, Press-fitting (Pressing, Force/Distance monitoring), Crimping, Staking, Torque/Angle profiling, Laser processing (ablation, cutting, welding), Laser beam welding of plastics and metals
- Employees
- 1200
- Industries
- Life Sciences (Medical Devices, Diagnostics, Pharma & Biopharma, Lab Automation), Mobility (Automotive), Transformation Technologies
- 01
Automation Solution Consulting & Proof of Concept
- 02
Solution Engineering & Concept Design
- 03
Digitalization & Virtual Commissioning
- 04
- 05
Commissioning & Training
- 06
Maintenance, Retrofit, Relocation & 24/7 Support
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Assembly technology (semi-/fully automated subassembly assembly)Assembly | – | – | – | – | – |
| ScrewdrivingJoining | – | – | – | – | – |
| Press-fitting (Pressing, Force/Distance monitoring)Joining | – | – | – | – | – |
| CrimpingJoining | – | – | – | – | – |
| StakingJoining | – | – | – | – | – |
| Torque/Angle profilingJoining | – | – | – | – | – |
| Laser processing (ablation, cutting, welding)Surface | – | – | – | – | – |
| Laser beam welding of plastics and metalsJoining | – | – | – | – | – |
| Ultrasonic weldingJoining | – | – | – | – | – |
| High-frequency weldingJoining | – | – | – | – | – |
| TIG weldingJoining | – | – | – | – | – |
| SiliconizationSurface | – | – | – | – | – |
| Surface finishing (e.g. plasma)Surface | – | – | – | – | – |
| Surface cleaning (e.g. laser)Surface | – | – | – | – | – |
| Adhesive dispensing (1K and 2K)Joining | – | – | – | – | – |
| Automated solderingJoining | – | – | – | – | – |
| Heat staking (Hot Riveting/Heat Staking)Joining | – | – | – | – | – |
| Resistance weldingJoining | – | – | – | – | – |
| RivetingJoining | – | – | – | – | – |
| Spot weldingJoining | – | – | – | – | – |
| Stitching process technology (Stitching)Joining | – | – | – | – | – |
| Feeding systems (vibratory/step feeding, tray stacker)Assembly | – | – | – | – | – |
| Handling/Robotics integration (robots, gantry systems)Assembly | – | – | – | – | – |
| Testing | – | – | – | – | – |
| Functional testingTesting | – | – | – | – | – |
| Electrical testingTesting | – | – | – | – | – |
| Leak testingTesting | – | – | – | – | – |
| Force simulation / force profilingTesting | – | – | – | – | – |
| Assembly verification / Error Proofing (force and torque profiling)Testing | – | – | – | – | – |
| End-of-line testing (including Bluetooth and WiFi testing)Testing | – | – | – | – | – |
| Testing | – | – | – | – | – |
| Marking and traceability (DMC, Center Mark)Surface | – | – | – | – | – |
| Plastics | – | – | – | – | – |
| Packaging technologyAssembly | – | – | – | – | – |
| Process technology (laser, dispensing and thermal processes)Assembly | – | – | – | – | – |
| Digitalization & virtual commissioning (HAHN Virtual, Digital Twins)Engineering | – | – | – | – | – |
| Automation consulting & proof of conceptEngineering | – | – | – | – | – |
| Solution engineering & concept designEngineering | – | – | – | – | – |
| Construction & commissioning of special-purpose machinery and production linesAssembly | – | – | – | – | – |
| Maintenance, repair, retrofit & modernization, relocation, training, 24/7 supportEngineering | – | – | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Mechanical engineering/special-purpose machinery manufacturer (production sites) | HAHN Automation Group | – | – | – | – |
| Machine Vision System | HAHN Automation Group HAHN Vision | – | – | – | – |
| Virtual commissioning / digital twin software | HAHN Automation Group HAHN Virtual | – | – | – | – |
| Standard automation cells (modular platforms) | HAHN Automation Group MasterCell | – | – | – | – |
| Standard automation cell (lean platform) | HAHN Automation Group LeanCell | – | – | – | – |
Additional services
History
- 1990er
Originated as an engineering startup; according to the company, more than 30 years of experience in factory automation and development from garage startup to global provider