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HAHN Gasfedern – Fertigung

Manufacturer of gas struts, gas tension springs, lockable gas struts, dampers and electromechanical linear actuators.

HA

HAHN Gasfedern GmbH

Aichwald (DE) · Gastonia (US)New on Amplifa

1960Founded
2Production sites (Aichwald, Gastonia/USA)
From lot size 1Manufacturing up to large-scale series
5 to 2500 NBraking forces of the oil brakes
Up to 10,000 NForce range of heavy-duty gas struts

About HAHN Gasfedern

HAHN Gasfedern GmbH, headquartered in Aichwald near Stuttgart, has been developing and manufacturing gas struts, gas tension springs, lockable gas struts, double-stroke gas struts, oil dampers (oil brakes) and Sliding Door Dampers for precise motion control since 1960. The portfolio is complemented by custom-manufactured electromechanical linear actuators (Industrial POWERISE, IPR40). Products are made from steel as well as stainless steel V2A (AISI 304) and V4A (AISI 316), from single pieces from lot size 1 up to large-scale series, including in-house painting, refilling of gas struts with valve, and assembly. Manufacturing takes place in-house at the main Aichwald site (Waldstraße 34, 35 and 39–43); a second production site in Gastonia, USA (HAHN West) serves North and South America. Typical industries include marine/ship- and yachtbuilding, construction machinery, medical technology, building services, special-purpose vehicle manufacturing, mechanical engineering, the food industry, caravan/trailer and the furniture industry. Since 2016, HAHN Gasfedern has been an expert brand of the Stabilus Group.

Site
Aichwald
Processes
Manufacturing of gas struts, Manufacturing of gas tension springs, Manufacturing of lockable gas struts, Manufacturing of double-stroke gas struts, Manufacturing of oil dampers / oil brakes (braking forces 5 to 2500 N), Manufacturing of Sliding Door Dampers (SDD door dampers), Manufacturing of electromechanical linear actuators (Industrial POWERISE, IPR40, Customized to, Refilling of gas struts (subsequent pressure adjustment)
Materials
Steel, Stainless steel V2A, Stainless steel V4A
Certificates
DIN EN ISO 9001:2015, DIN EN ISO 45001:2023, DIN EN ISO 14001:2015, DIN EN ISO 50001:2018, Green Dot certificate (packaging disposal), ISO 9001, ISO 14001, ISO 45001, ISO 50001
Founded
1960
Industries
Marine (ship- and yachtbuilding), Construction machinery, Medical technology, Building services, Special-purpose vehicle manufacturing, Mechanical engineering
  1. 01

    Individual calculation and design (gas struts, oil brakes, SDD)

  2. 02

    Sampling (sample struts with various fills and damping characteristics)

  3. 03

    In-house manufacturing of springs and dampers (CNC, painting line)

  4. 04

    Assembly of gas struts, oil dampers and spring elements

  5. 05

    Refilling/pressure adjustment of gas struts with valve

  6. 06

    Distribution via webshops, sales partners and an own sales department

Materials and Processes

Stahl

Steel

Standard material for gas struts and dampers, among others with high-temperature seals up to +200 °C and low-temperature seals down to -40 °C.

AISI 304

Stainless steel V2A

Corrosion-resistant version for dampers and gas struts in demanding and humid environments.

AISI 316

Stainless steel V4A

Maintenance-free, corrosion-resistant stainless steel gas struts with high-gloss polished surface for marine applications.

Locations

Standort Aichwald

Aichwald

DE

Headquarters; development, manufacturing (Waldstraße 34, 35, 39-43), sales

Lot size
Lot size 1 to large-scale series
Materials
Steel, stainless steel V2A, stainless steel V4A
  • CNC manufacturing (HAHN CNC)
  • Painting line
  • Machines for pressure adjustment (refilling)
  • Shock absorber production
Standort Gastonia

Gastonia

US

HAHN West production site for North and South America (NAFTA)

Products and Components

Gas struts, gas tension springs and dampers
Gas struts, gas tension springs and dampersGas strut manufacturing · Cross-industry
V4A stainless steel gas struts for hatches and flaps
V4A stainless steel gas struts for hatches and flapsGas strut manufacturing · Marine
Gas struts for engine hoods and operator cabins
Gas struts for engine hoods and operator cabinsGas strut manufacturing · Construction machinery
Lockable gas struts for therapy tables
Lockable gas struts for therapy tablesGas strut manufacturing · Medical technology
Gas struts for food truck flaps
Gas struts for food truck flapsGas strut manufacturing · Special-purpose vehicle manufacturing
Gas struts for automation applications
Gas struts for automation applicationsGas strut manufacturing · Mechanical engineering
Gas struts for pop-up roofs and flaps
Gas struts for pop-up roofs and flapsGas strut manufacturing · Caravan/Trailer

Inside the production

Aerial view of the company building in Aichwald
Aerial view of the company building in Aichwald
CAD calculation tool for gas strut design
CAD calculation tool for gas strut design
Quality testing of gas struts in the laboratory
Quality testing of gas struts in the laboratory
Technical meeting at HAHN Gasfedern
Technical meeting at HAHN Gasfedern
Gas struts in heavy machinery and construction equipment
Gas struts in heavy machinery and construction equipment
CAD development of a gas strut in the calculation tool
CAD development of a gas strut in the calculation tool
Testing of gas struts in the laboratory
Testing of gas struts in the laboratory
HAHN Service
HAHN Service
Technical meeting at HAHN Gasfedern
Technical meeting at HAHN Gasfedern
Employees discussing a gas strut
Employees discussing a gas strut
Team at HAHN Gasfedern
Team at HAHN Gasfedern

Industries

Marine (ship- and yachtbuilding)Construction machineryMedical technologyBuilding servicesSpecial-purpose vehicle manufacturingMechanical engineeringFood industryCaravan and trailerFurniture industryCaravans and trailers (caravan/trailer)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of gas strutsJoining–––1 piece – Large-scale seriesSteel, Stainless steel V2A (AISI 304), Stainless steel V4A (AISI 316)
Manufacturing of gas tension springsJoining–––1 pieceSteel, Stainless steel
Manufacturing of lockable gas strutsJoining–––1 pieceSteel, Stainless steel
Manufacturing of double-stroke gas strutsJoining–––1 pieceSteel, Stainless steel
Manufacturing of oil dampers / oil brakes (braking forces 5 to 2500 N)Joining––––Steel, Stainless steel V2A (AISI 304), Stainless steel V4A (AISI 316)
Manufacturing of Sliding Door Dampers (SDD door dampers)Joining–––––
Manufacturing of electromechanical linear actuators (Industrial POWERISE, IPR40, Customized toEngineering–––1 piece–
Refilling of gas struts (subsequent pressure adjustment)Joining–––––
Sampling (individual sample struts with various fills and damping characteristics)Engineering–––1–
Individual calculation/design of gas struts, oil brakes and SDDEngineering–––––
Development of custom solutions from lot size 1Engineering–––1–
Painting (own painting line)Surface treatment–––––
Assembly of gas struts, oil dampers and spring elementsAssembly–––––
Manufacturing of gas struts with 4 mm piston rods (Mexico site)Joining–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC manufacturing (HAHN CNC, acquired to expand manufacturing and administration areas)–––2018Aichwald
Painting line––––Aichwald
Special machines for pressure adjustment (refilling) of gas struts–––––
Production lines for gas struts with 4 mm piston rods–––2017Mexico
Shock absorber production–––2025–

Additional services

Individual gas strut calculation and design (gas struts, oil brakes, Sliding Door Damper)Installation recommendationsSampling (sample struts with various fills and damping characteristics)Refilling of gas struts with valve (force adjustment)Complaint handling and customer serviceHAHN Gasfedern training coursesManufacturing of single pieces from lot size 1 up to large-scale seriesConfigurator and calculation tools in webshopsAccessories, connections and fittings from a single source

Quality and Certifications

HAHN Gasfedern operates certified management systems according to DIN EN ISO 9001, 45001, 14001 and 50001 (certified by GZQ GmbH, Saarbrücken) as well as a Green Dot certificate for packaging disposal. The quality of gas struts is tested, among other things, in the company's own laboratory.

EvidenceAichwald
ISO 9001
ISO 14001
ISO 45001
ISO 50001

History

  1. 1960

    Founded by Günter Hahn in Esslingen am Neckar; started with precision turned parts for the local industry

  2. 1972

    Relocation to the Aichwald industrial area, Waldstraße 43

  3. 1989

    Discontinuation of the contract manufacturing business segment, full focus on the gas strut product

  4. 2000

    Extensive expansion of production and introduction of an ERP system

  5. 2006

    Establishment of the HAHN sales department

  6. 2012

    Sale to Kaydon Bearings USA and strategic partnership with ACE Langenfeld

  7. 2013

    Local management takes over the executive board

  8. 2014

    Expansion of manufacturing and administration (Waldstraße 34-35)

  9. 2016

    Acquisition of the Motion Control Group (HAHN, ACE etc.) by Stabilus

  10. 2017

    Establishment of gas strut manufacturing with 4 mm piston rods in Mexico

  11. 2018

    Expansion of manufacturing and administration areas through the acquisition of HAHN CNC

  12. 2019

    Foundation of Yakido GmbH and launch of the company's own e-commerce platform

  13. 2020

    Production of HAHN gas struts in the USA

  14. 2025

    Shock absorber production for ACE Langenfeld GmbH

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