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HAKA – Fertigung

Manufacture of printed circuit boards and electronic assemblies including development, testing and material management.

HAKA Logo

HAKA Elektronik-Leiterplatten GmbH

Spiesen-ElversbergNew on Amplifa

over 30 yearsActive in the field of printed circuit board manufacturing
Spiesen-ElversbergHeadquarters and production (Saarland)
MultilayerSingle-sided, double-sided and multilayer printed circuit
SMD and THTAssembly manufacturing

About HAKA Elektronik-Leiterplatten

HAKA Elektronik-Leiterplatten GmbH has been active in the field of printed circuit board manufacturing and electronics development for over 30 years. The company manufactures single-sided and double-sided printed circuit boards as well as multilayers with options such as legend printing, deviating solder mask colors, scoring, chemically nickel/gold (Chem NiAu) surface finish and E-test. Following the commissioning of assembly production, the portfolio was expanded: SMD and THT placement, reflow soldering in a 3-chamber convection oven, selective soldering, rework, optical inspection, microscope checks and functional testing of assemblies and devices are all part of the service spectrum. In addition, HAKA offers electronics development, material management via smart ERP including the processing of customer material, as well as online tools such as a calculator, placement data visualization (PCB view) and utilities. The site is located in Spiesen-Elversberg in the Saarland; production is ESD-compliant and Made in Germany.

Site
Spiesen-Elversberg
Processes
Single-sided PCB manufacturing, Double-sided PCB manufacturing, Multilayer PCB manufacturing, Slot milling, Milled contour / contour milling, Nibbling (cut-outs from 0.5mm), Scoring of printed circuit boards, Drilling (metallized and non-metallized holes, min. 0.5mm non-metallized)
Materials
Copper (copper cladding, traces), Nickel (electroless Ni/Au surface finish, approx. 5µm), Gold (electroless Ni/Au surface finish, approx. 0.1µm), Tin (HAL surface finish, coating thickness covering up to 35µ; electroless Sn not offered), Solder mask, Base material (PCB base material, various thicknesses), Copper, Electroless Nickel/Gold (chem. NiAu)
Certificates
E-test (flying probe), Optical inspection, Functional testing, ESD-compliant production
Industries
Electronics, PCB/assembly manufacturing
  1. 01

    Electronics development

  2. 02

    PCB manufacturing (drilling, milled contour, slot milling, scoring, surface

  3. 03

    E-test (flying probe)

  4. 04

    Assembly manufacturing (SMD/THT placement, reflow and selective soldering)

  5. 05

    Optical inspection and microscope checks

  6. 06

    Rework and functional testing

  7. 07

    Material management / smart ERP

Materials and Surfaces

Cu

Copper

Copper cladding and traces; other copper claddings available as an option.

Ni/Au

Electroless Nickel/Gold (chem. NiAu)

Surface finish with approx. 5 µm nickel and approx. 0.1 µm gold; high flatness and long shelf life, unproblematic for fine-pitch structures.

HAL

HAL (hot air leveling, tin)

Tin surface finish covering up to 35 µm; very long shelf life and trouble-free multiple soldering.

Lötstopplack

Solder mask

Standard as well as different-colored solder mask available as an option; marking preferably in the solder mask of the solder side.

Basismaterial

PCB base material

Various material thicknesses available; scoring requires a material thickness of at least 1.0 mm.

Site

Standort Spiesen-Elversberg

Spiesen-Elversberg

DE

Headquarters and production

Lot size
Prototypes, samples and series
Materials
PCB base material, copper, Ni/Au, HAL, solder mask
  • Flying probe tester (E-test)
  • 3-chamber reflow oven (convection oven)
  • Selective soldering system
  • Milling machine (contour/slot milling)
  • Scoring machine

Components

Printed circuit board (single-sided, double-sided, multilayer)
Printed circuit board (single-sided, double-sided, multilayer)PCB manufacturing · Electronics
Populated electronic assembly
Populated electronic assemblySMD/THT placement · Electronics

Inside the production

Optical inspection and microscope checks
Optical inspection and microscope checks
Rework of printed circuit boards and assemblies
Rework of printed circuit boards and assemblies
Functional testing of assemblies and devices
Functional testing of assemblies and devices
smart ERP – material management
smart ERP – material management

Industries

ElectronicsPCB/assembly manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Single-sided PCB manufacturingElectronics––––Base material (printed circuit board)
Double-sided PCB manufacturingElectronics––––Base material (printed circuit board)
Multilayer PCB manufacturingElectronics––––Base material (printed circuit board)
Slot millingElectronics–Slot length max. 10mm–––
Milled contour / contour millingElectronics+/- 0.2mm (2mm tool)––––
Nibbling (cut-outs from 0.5mm)Electronics–––––
Scoring of printed circuit boardsElectronics––––Base material with min. 1.0 mm material thickness
Drilling (metallized and non-metallized holes, min. 0.5mm non-metallized)Electronics–––––
Marking (stamp)Surface–––––
Legend printing on one or both sidesSurface–––––
Chem NiAu (electroless nickel/gold surface finish)Surface–––––
HAL (hot air leveling)Surface–––––
E-test (electrical test, flying probe)Testing–––––
Electronics developmentEngineering–––––
SMD placementAssembly–––––
THT placementAssembly–––––
Reflow soldering (hot air soldering in a convection oven)Joining–––––
Selective solderingJoining–––––
Via filling with over-platingElectronics–––––
Optical inspection and microscope checksTesting–––––
Rework of printed circuit boards and assembliesAssembly–––––
Functional testing of assemblies and devicesTesting–––––
Material management / smart ERP / customer material processingEngineering–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Flying probe tester (E-test)––––Spiesen-Elversberg
3-chamber reflow oven (convection oven)––––Spiesen-Elversberg
Selective soldering system––––Spiesen-Elversberg
Milling machine (PCB contour/slot milling)––––Spiesen-Elversberg
Scoring machine––––Spiesen-Elversberg

Additional services

PCB manufacturing (single-sided, double-sided, multilayer)Assembly manufacturing (SMD and THT)Electronics developmentsmart ERP / material management incl. customer materialOptical inspection and microscope checksRework of printed circuit boards and assembliesFunctional testing of assemblies and devicesPCB view (online placement data visualization)Online calculatorReflow solderingSelective solderingScoringSlot milling / milled contoursE-test (flying probe)Chem NiAu surface finishPCB markingProgramming

Quality

The correct function of the printed circuit boards is verified fully automatically by electrical testing on flying probe testers (open circuits and short circuits). In addition, optical inspection, microscope checks and functional testing of assemblies and devices are performed; production is ESD-compliant.

EvidenceSpiesen-Elversberg
E-test (flying probe)
Optical inspection
Functional testing
ESD-compliant production

History

  1. Active in the field of printed circuit board manufacturing and electronics development for over 30 years.

  2. Commissioning of assembly manufacturing and corresponding portfolio expansion.

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