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HAKO – Fertigung

Manufacturing of hinges and fittings to DIN, sample or drawing in steel, stainless steel and aluminium

HAKO Logo

HAKO Beschlag GmbH

Wuppertal (Cronenberg)New on Amplifa

1833Founded
1000 toMaximum press force
3500 mmMaximum hinge production length
1 LocationWuppertal (Cronenberg)

HAKO – Tradition in Metal Processing since 1833

HAKO Beschlag GmbH is a medium-sized company in Wuppertal that has been manufacturing hinges and fittings since 1833. The product range includes piano hinges to DIN 7956 in production lengths up to 3500 mm, rolled hinges to DIN 7954, mounting brackets for gas springs, weld-on hinge leaves made from profile steel, vehicle door hinges, riveted and pin hinge straps as well as maintenance-free hinges. In addition, HAKO produces custom parts to drawing, especially for vehicle construction. The value chain ranges from planning, development and design, through in-house toolmaking and stamping production with press forces up to 1000 tonnes, to the assembly of individual parts and surface treatment such as galvanizing, powder coating and KTL. Materials processed include steel DC01, stainless steel 1.4301, aluminium AlMg3 and steel C15 Pb. Customers come, among others, from the automotive and vehicle industry, roof window manufacturing as well as mechanical and plant engineering. A historical reference customer is Velux, for whom the PV-68 tilt-and-turn fitting with 82 individual parts was supplied.

Site
Wuppertal
Processes
Automatic stamping presses / stamping, Manufacture of piano hinges to DIN 7956, Manufacture of rolled hinges to DIN 7954, Toolmaking, Assembly of individual parts, Surface treatments (galvanized, powder-coated, KTL black, Cr6-free), Welding (welded threaded studs, welded-in hinge leaves), Custom manufacture to drawing (vehicle construction)
Materials
Steel DC01, Nirosta 1.4301, Aluminium almg3 half-hard, Steel C15 Pb, Stainless steel 1.4301, Stainless steel 1.4301 (Nirosta), Aluminium AlMg3 half-hard, Stamping/automatic stamping press
Founded
1833
Industries
Automotive industry/vehicle construction, Construction/windows (roof windows), Mechanical and plant engineering, Metal processing, several industries (metal processing)
  1. 01

    Planning, development and design

  2. 02

    Toolmaking

  3. 03

    Stamping/forming (stamping and pressing with up to 1000 t)

  4. 04

    Welding (welded threaded studs, welded-in hinge leaves)

  5. 05

    Surface treatment (galvanized, powder-coated, KTL, Cr6-free)

  6. 06

    Assembly of individual parts

  7. 07

    Finished product

Materials and Manufacturing Processes

DC01

Steel DC01

Base material for piano hinges, rolled hinges and mounting brackets, bright or electro-galvanized.

1.4301

Stainless steel 1.4301 (Nirosta)

For corrosion-resistant piano hinges, rolled hinges, mounting brackets and weld-on hinge leaves.

AlMg3

Aluminium AlMg3 half-hard

For lightweight piano hinges with reduced weight.

C15 Pb

Steel C15 Pb

Material for weld-on hinge leaves made from profile steel.

STANZEN

Stamping/automatic stamping press

Automated stamping production with automatic presses of 160 t pressing force each and presses with 250 to 1000 t press force.

WERKZEUGBAU

Toolmaking

In-house tool manufacturing as the basis for standard and custom parts to drawing.

Location

Standort Wuppertal (Cronenberg)

Wuppertal (Cronenberg)

DE

Head office with administration and production

Lot size
Prototype to large series (quantities and delivery times freely selectable)
Materials
Steel DC01, stainless steel 1.4301, aluminium AlMg3, steel C15 Pb
  • Automatic stamping presses (2, 160 t pressing force each)
  • Press 250 t
  • Press 1000 t
  • Piano hinge machine

Components and Products

Piano hinges to DIN 7956
Piano hinges to DIN 7956Stamping · various mechanical and plant engineering
Rolled hinges to DIN 7954
Rolled hinges to DIN 7954Forming · various mechanical and plant engineering
Weld-on hinge leaves made from profile steel
Weld-on hinge leaves made from profile steelWelding · mechanical and plant engineering
Mounting brackets for gas springs
Mounting brackets for gas springsStamping · vehicle construction
Vehicle door hinges made from profile steel
Vehicle door hinges made from profile steelForming · vehicle construction
Custom parts for vehicle construction
Custom parts for vehicle constructionCustom manufacture to drawing · automotive/vehicle construction
Hinges for roof windows (historical PV-68)
Hinges for roof windows (historical PV-68)Stamping and assembly · construction/windows

Inside the production

Wuppertal-Cronenberg location
Wuppertal-Cronenberg location
HAKO production hall
HAKO production hall
Production and administration at the Hauptstraße 67 site
Production and administration at the Hauptstraße 67 site

Industries

Automotive industry/vehicle constructionConstruction/windows (roof windows)Mechanical and plant engineeringMetal processingseveral industries (metal processing)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Automatic stamping presses / stampingForming––––Steel
Manufacture of piano hinges to DIN 7956Forming–3500 mm––Steel DC01, Nirosta 1.4301, Aluminium almg3 half-hard
Manufacture of rolled hinges to DIN 7954Forming––––DC01 bright, electro-galvanized, Nirosta 1.4301
ToolmakingEngineering–––––
Assembly of individual partsAssembly–––––
Surface treatments (galvanized, powder-coated, KTL black, Cr6-free)Surface––––Steel
Welding (welded threaded studs, welded-in hinge leaves)Joining––––Steel, Stainless steel
Custom manufacture to drawing (vehicle construction)Forming–––––
Planning, development, designEngineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Automatic stamping press–2160 t pressing force each–Wuppertal
Press––250 t pressing force1970erWuppertal
Press (new production facility)––1000 t1980erWuppertal
Piano hinge machine–1–1940erWuppertal

Additional services

Design and developmentToolmakingProduction/stamping technologyAssembly of individual partsSurface treatmentCustom manufacture to drawing

Reference customers

Velux (historical, PV-68 fittings for roof windows)

History

  1. 1833

    Company founded by Ferdinand von Hagen in Wuppertal (26.09.1833)

  2. 1912

    Merger of the von Hagen company with the Koch company; the HAKO brand name is created

  3. 1940er

    Commissioning of the first piano hinge machine of own design; era of piano hinges and bonnet hinges, entry into the vehicle industry

  4. 1950er

    Opening up of new markets in the USA and Canada

  5. 1960er

    Concentration on steel processing; first automatic stamping presses with 160 t pressing force each

  6. 1969

    Delivery of the first PV-68 fittings for Velux roof windows (82 Einzelteile, supplied until the 90s)

  7. 1970er

    Increase of press force to 250 t; first IT system in the commercial and technical areas

  8. 1980er

    HAKO becomes a development partner of industry; new production facility operates with 1000 t

  9. 1990er

    Renovation and enlargement of the production and administration halls

  10. 2021

    HAKO Beschlag GmbH with a new face and a proven product range

  11. 2024

    Relocation of administration and production to the new site at Hauptstraße 67 in Wuppertal-Cronenberg

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