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Halaman – Fertigung

Packaging printing from Istanbul: offset and digital printing, finishing and converting for apparel, cosmetics and specialty brands.

HA

Halaman Printing and Packaging Corp.

Istanbul (TR) · Halaman Packaging GmbH (DE)New on Amplifa

1977Founded
14,000 m²Factory floor space in Istanbul
50%Direct exports as share of revenue (2013)
45+ yearsMarket presence
12 peopleGraphic design team

About Halaman

Halaman Printing and Packaging Corp. is a family business founded in 1977 in Istanbul that manufactures paper and board packaging. The product portfolio includes folding cartons, header cards, envelopes and pouches, wrappers and banderoles as well as special packaging. The entire value chain – from graphic design through prepress (CTP), sheetfed offset printing and digital printing to finishing, die-cutting, folding and gluing – takes place in-house. The machine park includes multi-color Heidelberg offset presses with up to 16,500 sheets per hour and, since 2024, the HP Indigo 35K HD Digital Press for short runs and variable data. Customers are primarily apparel, cosmetics and specialty brands; for food and pharmaceutical packaging the company holds BRCGS certification. With direct exports of around 50% of revenue, Halaman serves customers worldwide; for the European market, Halaman Packaging GmbH was founded in Germany in 2018. The new factory begun in Istanbul in 2015 covers 14,000 m² and was designed as a Green Factory with consideration for environmental, occupational and health aspects.

Site
Istanbul
Processes
Offset printing (multi-color), Digital printing (HP Indigo 35K HD, short runs & variable data), Prepress / CTP (Computer to Plate), Graphic design / Prepress, Special die-cutting (Full Cutting), Partial coating (Spot UV), Hot foil stamping, Cellophane wrapping / film lamination
Materials
Paper, Board / Cartonboard
Certificates
ISO 9001:2015, ISO 14001:2015, ISO 12647-2 (printing standard), BRCGS (BRC/IoP), FSC®, Climate Neutral, Mellow Colour, SMETA/Sedex, Amfori (BSCI), Zero Waste, HIGG Index
Founded
1977
Industries
Apparel, Cosmetics, Specialty brands / Luxury, Food, Pharmaceuticals, Packaging industry
  1. 01

    Graphic design

  2. 02

    Prepress (CTP)

  3. 03

    Offset printing

  4. 04

    Digital printing

  5. 05

    Finishing (lamination, spot UV, hot foil, embossing, cellophane wrapping)

  6. 06

    Die-cutting

  7. 07

    Folding/gluing, window patching, box setting

  8. 08

    Quality control/inspection

Materials & Processes

PAP

Paper

Base material for header cards, envelopes, pouches, wrappers and banderoles.

CB

Board / Cartonboard

Material for folding cartons, special packaging as well as window and base patching.

Locations

Standort Istanbul

Istanbul

TR

Production / Green Factory

Lot size
Prototype to high volume (offset and digital printing)
Materials
Paper, board

Halaman Packaging GmbH (Germany)

DE

Sales office for the European market

Parts

Packaging production at the Istanbul plant
Packaging production at the Istanbul plantOffset printing · Packaging industry
Printed sheet with 2D layout
Printed sheet with 2D layoutPrepress · Packaging industry
Heidelberg CX 102 output
Heidelberg CX 102 outputOffset printing · Packaging industry
HP Indigo 35K HD Digital Press
HP Indigo 35K HD Digital PressDigital printing · Packaging industry

Inside the production

Machine park
Machine park
Machine park
Machine park
Machine park
Machine park
Future Zone
Future Zone
Future Zone
Future Zone
Future Zone
Future Zone

Industries

ApparelCosmeticsSpecialty brands / LuxuryFoodPharmaceuticalsPackaging industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Offset printing (multi-color)Printing/Converting––––Paper, Board
Digital printing (HP Indigo 35K HD, short runs & variable data)Printing/Converting––––Paper, Board
Prepress / CTP (Computer to Plate)Printing/Converting–––––
Graphic design / PrepressEngineering–––––
Special die-cutting (Full Cutting)Printing/Converting––––Paper, Board
Partial coating (Spot UV)Printing/Converting–––––
Hot foil stampingPrinting/Converting–––––
Cellophane wrapping / film laminationPrinting/Converting–––––
EmbossingPrinting/Converting–––––
Digital Embellishment (Scodix)Printing/Converting–––––
Folding and gluing (folding carton pasting)Printing/Converting––––Board
Window patchingPrinting/Converting––––Board
Screen printingPrinting/Converting–––––
Packaging inspection / label inspectionTesting–––––
Products: Folding Boxes, Header Cards, Envelopes & Pouches, Wrappers & Banderoles, Special BoxesPrinting/Converting––––Paper, Board

39 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
6-color offset printing pressHeidelberg CX102-6 LX–––Istanbul
6-color offset printing pressHeidelberg CD102-6 LX––2012-2013Istanbul
Sheetfed offset press (6-color, UV)Heidelberg CX75-6-LX-UV–––Istanbul
Sheetfed offset press (5-color)Heidelberg CX75-5-LX–––Istanbul
HD digital printing pressHP Indigo 35K HD––2024Istanbul
Digital printing pressHP Indigo 7000–––Istanbul
Digital printing pressHeidelberg Versafire CV–––Istanbul
Spot UV machineSteinemann Top Spot–––Istanbul
Digital finishing machineScodix Ultra Pro–––Istanbul
Die-cutting/contour cutting machineKama ProCut 76–––Istanbul
Film laminating machineSteinemann Lotus–––Istanbul
Fully automatic screen printing machineESC Germany–––Istanbul
Fully automatic die-cutting/stripping machineHeidelberg MK Promatrix 106 CSB1––Istanbul
Die-cutter with hot foil unitHeidelberg Varimatrix CSF 1051––Istanbul
Fully automatic die-cutting/stripping machineHeidelberg Varimatrix CS 1052––Istanbul
Fully automatic die-cutting/stripping machineHeidelberg MK Easymatrix 106 CS1––Istanbul
Fully automatic die-cutting/stripping machineBobst Speria 106 E1––Istanbul
Fully automatic folding and gluing machine (hot/cold glue)Omega Allpro 1101––Istanbul
Fully automatic folding and gluing machine (hot/cold glue)Omega Allpro 901––Istanbul
Fully automatic folding and gluing machine (hot/cold glue)Omega Allpro 702––Istanbul
Fully automatic folding and gluing machine (hot/cold glue)Omega Allpro 551––Istanbul
Fully automatic window patching machineHeiber-Schroeder1––Istanbul
Fully automatic carton erecting/box setting machineHeiber-Schroeder2––Istanbul
Special cutting machineBusch–––Istanbul
Automatic window/base labeling machine (Pick&Placement)Esatec–––Istanbul
Guillotine cutterPolar2––Istanbul
Label inspection machineFocusight–––Istanbul
Thermal CTP platesetterHeidelberg Suprasetter A106–––Istanbul
Thermal CTP platesetterCRON UVP/TP-46128G+X+–––Istanbul
Embossing/foil printing machine with hot foil unitHeidelberg GTP5––Istanbul
Embossing press with hot foil unitHeidelberg 64x90cm164x90 cm–Istanbul
Cylinder cutting machineHeidelberg 57x82cm157x82 cm–Istanbul
Cylinder cutting machineHeidelberg 56x77cm156x77 cm–Istanbul
Automatic cellophane wrapping machine––––Istanbul
Automatic screen printing machine––––Istanbul
Double-sided gluing machine––––Istanbul
Board laminating machineTünkers–––Istanbul
Paper cutting machineCHM 1400–––Istanbul
Spectrophotometric measurement system (color control)Heidelberg Prinect Image Control–––Istanbul

Additional services

Graphic designPrepress (CTP, pre-printing)Offset printingDigital printingPrint finishing / converting (lamination, die-cutting, hot foil, coating)Green printing / sustainable packagingQuality control / inspection

Quality

Quality assurance is based on the ISO 9001:2015 quality management system and the ISO 12647-2 printing standard; colors are automatically measured and corrected using the spectrophotometric measurement system Heidelberg Prinect Image Control. Finished packaging and labels are additionally inspected by a highly sensitive camera inspection machine (Focusight) and by experienced inspectors in the quality control department.

EvidenceIstanbul
ISO 9001:2015
ISO 14001:2015
ISO 12647-2 (printing standard)
BRCGS (BRC/IoP)
FSC®
SMETA/Sedex
Amfori (BSCI)
Mellow Colour
Climate Neutral
Zero Waste
HIGG Index

History

  1. 1973

    Cemal Halaman started at his father-in-law Kadir İpek's printing house.

  2. 1977

    Founded his own printing house as Özmert Ticaret ve Matbaacılık Ltd.

  3. 1990er

    Transition to packaging production; focus on apparel companies.

  4. 2000er

    Machine investments and export focus; Halaman becomes a global nominated supplier for major corporations and brands.

  5. 2012

    Investment in the Heidelberg CD102-6-LX offset press.

  6. 2013

    Direct exports reach 50% of total revenue.

  7. 2015

    Construction begins on the new factory in Istanbul with 14,000 m² of floor space.

  8. 2018

    Founding of Halaman Packaging GmbH in Germany.

  9. 2024

    Investment in the HP Indigo 35K HD Digital Press – the first HD version worldwide.

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