Distribution of fibre composite raw materials, sandwich materials, process materials and hot bonder systems for lightweight construction.
HALARIT Composites GmbH
Hamburg · GerlingenNew on Amplifa
About Halarit Composites
HALARIT Composites GmbH is a distributor specialised in fibre composite materials, based in Hamburg. Its product range includes raw materials and process materials for lightweight fibre composite construction, including carbon, glass and aramid fibres, epoxy and other resin systems, prepregs, sandwich materials such as honeycomb and foam cores, release agents, vacuum supplies as well as tools for the laminating workshop. In addition, machinery and equipment are distributed, in particular hot bonders for temperature and vacuum control with up to four zones, flexible silicone heating mats and IR heat lamps. The services offered include cutting and converting of fabrics, plies, core materials and auxiliary materials to customer specifications, the rental of vacuum pumps as well as training on fibre composite manufacturing processes. Customer industries include energy, aerospace, marine, mobility, industry, sports and healthcare, as well as construction and architecture. The company is part of the European network Gazechim Composites and is represented at locations in Hamburg and Gerlingen.
- Site
- Hamburg
- Processes
- Distribution of raw materials and process materials for lightweight fibre composite construction, Cutting of fabrics, plies and auxiliary materials (films, nonwovens) to customer specifications, Converting of core materials (sandwich), Rental/leasing of vacuum pumps, Training and instruction on fibre composite manufacturing processes, Rental of vacuum pumps, Cutting and converting, Training and instruction
- Materials
- Carbon fibre (HT, IM, HM, UHM), Glass fibre, Aramid fibre, Epoxy resin (EP), Unsaturated polyester resin (UP), Phenolic resin (PF), Polyurethane resin (PUR), Prepreg (epoxy/phenolic resin impregnated)
- Certificates
- ISO 9001:2015
- Industries
- Energy, Aerospace, Marine, Mobility, Industry, Sports and Healthcare
- 01
Consulting on product and process selection
- 02
Distribution of raw materials and process materials
- 03
Cutting and converting to customer specifications
- 04
Rental of vacuum pumps and process equipment
- 05
Training and instruction
Materials and Materials
Carbon fibre (HT, IM, HM, UHM)
High-strength, stiff reinforcing fibres for lightweight construction applications, supplied as fabrics, plies, rovings, tapes, nonwovens and tubes.
Glass fibre
Cost-effective reinforcing fibre for thermosetting resin systems such as UP, EP, PF and PUR.
Aramid fibre
Tough, impact- and abrasion-resistant fibre with high weight-related tensile strength, also available with LBA approval.
Epoxy resin (EP)
Tough, dimensionally stable resin system for composite components subject to high static and dynamic loads.
Unsaturated polyester resin (UP)
Resin matrix for glass-fibre-reinforced moulded parts in hand lay-up and infusion processes.
Phenolic resin (PF)
Resin system for flame-retardant fibre composite applications.
Polyurethane resin (PUR)
Resin matrix for mechanically and thermally stressed GRP components.
Prepreg (HexPly, Texipreg)
Fibres pre-impregnated with epoxy or phenolic resin for pressing, autoclave and moulded part processes.
ACRYSTAL® acrylic resin system
Water-based 2-component casting and laminating system without solvents, odourless and water-washable.
Sandwich core materials
Aramid and aluminium honeycombs, rigid foams and core laminate nonwoven Soric® for stiff, lightweight composite structures.
Silicone heating mats
Flexible heating mats for even heat distribution under vacuum during repairs of composite structures.
Locations
Hamburg
DEHead office
Gerlingen
DELocation
Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Distribution of raw materials and process materials for lightweight fibre composite constructionEngineering | – | – | – | – | Carbon fibre, Glass fibre, Aramid fibre, Epoxy resins, Prepreg, ACRYSTAL |
| Cutting of fabrics, plies and auxiliary materials (films, nonwovens) to customer specificationsEngineering | – | – | – | – | Glass fibre, Carbon fibre, Aramid fibre, Films, Nonwovens |
| Converting of core materials (sandwich)Engineering | – | – | – | – | Aramid honeycomb, Aluminium honeycomb, Rigid foams, Core laminate nonwoven Soric® |
| Rental/leasing of vacuum pumpsEngineering | – | – | – | – | – |
| Training and instruction on fibre composite manufacturing processesEngineering | – | – | – | – | – |
12 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Hot Bonder (temperature and vacuum control), 4 zones, dual | HOT BONDER 4 Zones | – | – | – | – |
| Hot Bonder, dual zone, AIRBUS approval, integrated vacuum pump | HOT BONDER DUAL ZONE | – | – | – | – |
| Hot Bonder, single zone, AIRBUS approval, integrated vacuum pump | HOT BONDER SINGLE ZONE | – | – | – | – |
| ECO Bonder, 1 zone | ECO BONDER | – | – | – | – |
| Wireless hot bonder system | Wireless System | – | – | – | – |
| Flexible heating mat 230V, 50Hz, rectangular up to 3,000 x 940 mm, round up to Ø 940 mm | Flexible heating mat | – | 100 x 100 to 3,000 x 940 mm (rectangular), Ø 100 to 940 mm (round) | – | – |
| Stretchable heating mat, rectangular up to 1,000 x 900 mm, round up to Ø 900 mm | Stretchable heating mat | – | 100 x 100 to 1,000 x 900 mm (rectangular), Ø 100 to 900 mm (round) | – | – |
| IR heat lamp with controller and suction cup mounting | IRPE Premium LAMP WITH CONTROLLER | – | – | – | – |
| Heat lamp 1000 or 2000 W | BABY LAMP | – | – | – | – |
| Pivoting IR lamp 3300 or 6600 W | IRS LAMP WITHOUT CONTROLLER | – | – | – | – |
| IR lamp with integrated hot bonder control system, movable head | IRPE LAMP WITH CONTROLLER MOVEABLE HEAD | – | – | – | – |
| Vacuum pump (rental/hire equipment) | – | – | – | – | – |
Additional services
Quality
According to the company, quality encompasses the selection of products through to on-time delivery; support ranges from the first idea to production readiness. As part of the Gazechim group, knowledge advantages, raw material availability and terms are passed on to customers.
| Evidence | Hamburg | Gerlingen |
|---|---|---|
| ISO 9001:2015 |
History
Over 60 years of experience in the field of fibre composite materials
The Gazechim Composites Division has been active in Europe for over 40 years
- 2015
Initial ISO 9001 certification by DNV on 17 September 2015