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Develops and manufactures mechatronic positioning systems for format adjustment as well as pressure measurement technology and calibration services.

HA

halstrup-walcher GmbH

Kirchzarten · Agrate Brianza (Milan)New on Amplifa

200Employees
49Countries supplied
10 %Apprenticeship quota
10 %R&D quota
HRB 2209, AG FreiburgRegister court

About us

halstrup-walcher GmbH is a medium-sized family-owned company in Kirchzarten near Freiburg with around 200 employees. The company develops and manufactures mechatronic positioning systems and direct drives for automatic format adjustment in machinery as well as pressure measurement technology, in particular differential and absolute pressure transmitters for the lowest pressures in non-aggressive gases. In addition to catalogue products, halstrup-walcher delivers customer-specific solutions and OEM products, including mechanical, electronic and mechatronic engineering as well as software development. Production takes place with a high level of in-house manufacturing depth at the Kirchzarten site (Made in Germany). Fields of application include woodworking machinery, filling systems, packaging machines, cleanroom and containment applications, energy management/HVAC, data centres and mechanical and plant engineering. The offering also includes a DAkkS-accredited calibration laboratory for the measurand pressure. A distribution partner network in 49 countries is supplied; since 2017, a dedicated sales company in Agrate Brianza (Milan) has served the Italian market.

Site
Kirchzarten
Processes
Repair and service services (repairs, firmware updates, commissioning support), Customer-specific product development (product modification and new development, OEM), Electronics/design and software development, Calibration service for pressure (DAkkS according to DKD-R 6-1 and factory calibration ISO 9001), Adjustment, Repair service, Commissioning support, Distribution partner network
Materials
Aluminium, Silicon steel, Zinc, Stainless steel
Certificates
DIN EN ISO 9001:2015, DIN EN ISO 14001:2015, DIN EN ISO/IEC 17025 (accreditation calibration laboratory, pressure), ISO 9001:2015, ISO 14001:2015, DIN EN ISO/IEC 17025 (DAkkS, pressure)
Employees
200
Industries
Woodworking machinery, Filling systems, Packaging machines, Containment/pharmaceutical, Cleanroom, Energy management/HVAC
  1. 01

    Electronics/design and software development

  2. 02

    Mechatronic manufacturing (high in-house production depth)

  3. 03

    Assembly

  4. 04

    Calibration/inspection

  5. 05

    Sales via distribution partners and own subsidiary

  6. 06

    Repair and commissioning support

Materials & Processes

Al

Aluminium

Housing and component material of the positioning systems and direct drives (e.g. PSD 4xx).

SiFe

Silicon steel

Material of the motor components in the direct drives.

Zn

Zinc

Material used in drive components according to the product datasheets.

VA

Stainless steel

Positioning systems available as stainless steel versions for hygienic design.

Locations

Kirchzarten

DE

Headquarters, development, production, sales

Materials
Aluminium, silicon steel, zinc, stainless steel
  • Positioning systems PSE/PSD manufacturing
  • DAkkS-accredited calibration laboratory for pressure
  • Calibration service (DKD-R 6-1, factory calibration ISO 9001)

Agrate Brianza (Milan)

IT

halstrup-walcher S.r.l., sales Italy (since 2017)

Industries

Woodworking machineryFilling systemsPackaging machinesContainment/pharmaceuticalCleanroomEnergy management/HVACData centresMeasuring equipment managementMechanical and plant engineeringBuilding automation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering––––Aluminium, Silicon steel, Zinc
Testing–––––
Testing–––––
Engineering–––––
Repair and service services (repairs, firmware updates, commissioning support)Assembly–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Positioning system (EC motor, format adjustment, PSx 3xx series)halstrup-walcher PSE 30x-8 / 30x-14 / 31x-8 / 31x-14 / 32x-14 / 33x-14–Torque 1–25 Nm, speed up to 210 min-1, adjustment range 250 revolutions–Kirchzarten
Direct drive (integrated stepper motor, Nema 17/23)halstrup-walcher PSD 40/41/42/43/48/49–Torque 0.8–25 Nm, max. 4026 revolutions, 24..48 V DC–Kirchzarten
Positioning system (DC motor, economical variant)halstrup-walcher PSE 21x-8 / 23x-8 / 25x–Torque 1–2.7 Nm, CANopen/DeviceNet/Modbus RTU–Kirchzarten
Intelligent hub for positioning systems (synchronous control)halstrup-walcher PSxHub S–up to 10 positioning systems (PSx 3xx/PSD 4xx with IO-Link); housing 14.2 x 16.4 x 6.4 cm–Kirchzarten

Additional services

Customer-specific product development (product modification and new development, OEM)Electronics/design and software developmentCalibration service for pressure (DAkkS according to DKD-R 6-1 and factory calibration ISO 9001)AdjustmentRepair serviceCommissioning supportDistribution partner network

Reference customers

KRONES AGGerhard Schubert GmbHHOMAG (Holzbearbeitungssysteme GmbH)Becherer Möbel-Innenausbau GmbH

Quality & Certifications

The company is certified according to ISO 9001 and ISO 14001 (TÜV SÜD) and operates a DAkkS-accredited calibration laboratory in accordance with DIN EN ISO/IEC 17025 for the measurand pressure (D-K-21048-01-00). Processes are optimised through lean management, shopfloor management, 5S and one piece flow.

EvidenceKirchzarten
ISO 9001:2015
ISO 14001:2015
DIN EN ISO/IEC 17025 (DAkkS, pressure)

History

  1. 1996

    Delivery of the first mechatronic drives

  2. 1999

    Accreditation of the calibration laboratory by the German Calibration Service (DKD)

  3. 2010

    Accreditation of the calibration laboratory by DAkkS according to DIN EN ISO/IEC 17025 for the measurand pressure

  4. 2017

    Founding of the sales company halstrup-walcher S.r.l. in Milan (Italy)

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