Develops and manufactures point machines, hydraulic braking systems and signalling and control technology for rail transport.
HANNING & KAHL GmbH & Co. KG
OerlinghausenNew on Amplifa
About HANNING & KAHL
HANNING & KAHL is a system supplier for rail transport headquartered in Oerlinghausen. The company develops and manufactures electric and manual point machines, hydraulic braking systems for tram and metro vehicles, signalling and control technology components such as point controls, train signal systems and level crossing protection systems, as well as rail accessories. Manufacturing encompasses machining with in-house turning technology, electro-mechatronic assembly and industrial painting; in addition, software for control and diagnostic systems such as ConnAct® is developed. The portfolio covers system variants for 100% low-floor vehicles and metro vehicles. An extensive service portfolio accompanies the entire product life cycle: installation and commissioning including mobile milling of cut-outs in grooved rail, major inspections and modernization of point machines and braking systems, preventive maintenance, training, spare parts and obsolescence management, and a 24-hour hotline. Customers are transport operators and railways, including Deutsche Bahn, for whom the HZM test device was commissioned. In addition to the German site, there are HANNING & KAHL USA and a network of international representatives; the website is available in German, English and Chinese.
- Site
- Oerlinghausen
- Processes
- Machining specialist turning technology (in-house production, derived from job advertisements), Milling of cut-outs and openings in grooved rail (wheel sensors, rail drainage), Major inspection of point machines, Major inspection of hydraulic braking systems, Preventive maintenance of point machines (disassembly, renewal of wear and consumable parts in, Installation and commissioning (incl. civil engineering, cable pulling, site management, project, Repair, maintenance, overhaul, calibration (return service), Hydraulic test rig with screen visualization (testing of brake components)
- Materials
- Grooved rail (rail)
- Certificates
- Standards, norms, approvals, RAMS management, Compliance
- Industries
- Rail vehicle construction (tram, metro), Transport operators / rail infrastructure, Signalling and control technology
- 01
Engineering and software development
- 02
Machining (turning technology)
- 03
Electro-/mechatronic assembly
- 04
Industrial painting
- 05
Testing (hydraulic test rig, major inspections)
- 06
On-site installation and commissioning
- 07
Maintenance, repair and calibration
Processes and Manufacturing Competences
Grooved rail (rail)
Mobile milling of cut-outs for wheel sensors and rail drainage directly on site, without thermal deformation.
Locations
Oerlinghausen
DEHeadquarters, manufacturing, major inspections and preventive maintenance of point machines
- Materials
- Steel, hydraulic components
- Hydraulic test rig with screen visualization
- Filter flushing system
- Milling device for cut-outs in grooved rail
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Machining specialist turning technology (in-house production, derived from job advertisements)Machining | – | – | – | – | – |
| Milling of cut-outs and openings in grooved rail (wheel sensors, rail drainage)Machining | smooth surfaces and fillets in | maximum three hours machining time | – | – | Grooved rail/railhead (rail) |
| Major inspection of point machinesTesting | – | – | – | – | – |
| Major inspection of hydraulic braking systemsTesting | – | – | – | – | – |
| Preventive maintenance of point machines (disassembly, renewal of wear and consumable parts inAssembly | – | – | – | – | – |
| Installation and commissioning (incl. civil engineering, cable pulling, site management, projectAssembly | – | – | – | – | – |
| Repair, maintenance, overhaul, calibration (return service)Testing | – | – | – | – | – |
| Hydraulic test rig with screen visualization (testing of brake components)Testing | – | – | – | – | – |
| Industrial painting (derived from job advertisement for industrial painter)Surface | – | – | – | – | – |
| Electro-/mechatronic assembly (derived from job advertisements for mechatronicsAssembly | – | – | – | – | – |
| Software development for signalling and control technologyEngineering | – | – | – | – | – |
| Planning/site managementEngineering | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Hydraulic test rig | HANNING & KAHL | – | – | – | Oerlinghausen |
| Filter flushing system | HANNING & KAHL | – | – | – | Oerlinghausen |
| Milling device for cut-outs in grooved rail (mobile milling on site) | HANNING & KAHL | – | – | – | – |
Additional services
Reference customers
Quality
Quality assurance comprises inspection-capable manufacturing with in-house inspection planning as well as hydraulic test rigs for brake components. As service-side processes, major inspections and calibrations in accordance with CENELEC conformity are offered.
| Evidence | Oerlinghausen |
|---|---|
| Standards, norms, approvals | |
| RAMS management | |
| Compliance |