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WINKELMANN – Fertigung

System solutions and automation technology for mechanical engineering, medical technology and the semiconductor industry – developed and manufactured in Germany.

WINKELMANN Logo

Hans E. Winkelmann GmbH

Rödermark (Maybachstraße 5)New on Amplifa

1964Founded
1,424 m²Production floor area Rödermark (expanded by approx. 150 m²)
70,000+Solutions per year
0.4 %Complaint rate
98 %On-time delivery rate

About WINKELMANN

Hans E. Winkelmann GmbH is a family-owned company founded in 1964, headquartered in Rödermark near Frankfurt am Main, and develops, manufactures and produces integrable, series-ready and modular system solutions for automation technology. Its technological focus areas are pneumatic solutions, mechatronic system integrations, and industrial water and media distribution systems. The range of services extends from technology consulting, engineering and design through prototyping (including 3D printing and rapid prototyping) to assembly manufacturing, functional testing and series production. Products manufactured include valve controls and valve islands, cylinder assemblies, control cabinets, pressure manifolds, assembled hoses and water distribution systems, also made from high-performance plastics for corrosive media, with stainless steel as an additional material focus. Customers are OEMs from mechanical and plant engineering, medical and dental technology, the semiconductor industry, the packaging industry, assembly and joining technology, as well as the automotive and printing machinery industries. With a production floor area of 1,424 m² at its headquarters in Rödermark, the company delivers more than 70,000 solutions per year and is certified to DIN EN ISO 9001:2015.

Site
Rödermark
Processes
Assembly manufacturing / assembly services, Cylinder assembly (standard and custom cylinders incl. accessories), Assembly and wiring of valve islands (valve controls & manifolds), Hose assembly to length incl. fitting and labeling, Control cabinet design and build, Pressure manifold assembly (media routing / compressed air supply), Functional testing (functionality, leak-tightness, safety, 100 % inspection), Engineering & design (CAD-based, DFM/DFA, requirements analysis, system architecture)
Materials
High-performance plastics, Stainless steel, 3D printing / rapid prototyping
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1964
Industries
Mechanical & plant engineering, Medical & dental technology, Semiconductor industry, Packaging industry, Assembly & joining technology, Data center / rack cooling
  1. 01

    Technology consulting & requirements analysis

  2. 02

    Engineering & design (CAD, DFM/DFA)

  3. 03

    Prototyping & validation (3D printing, rapid prototyping)

  4. 04

    Component manufacturing & assembly manufacturing

  5. 05

    Functional testing (100 % inspection incl. leak testing)

  6. 06

    Series production & documentation

  7. 07

    System integration & final assembly

  8. 08

    Kanban/frame-order logistics

Materials & Processes

KUN

High-performance plastics

Used for valve islands and subsystems in the semiconductor industry for corrosive media such as HF and HCl.

VA

Stainless steel

Material portfolio expansion as part of the production expansion for industrial applications.

3D

3D printing / rapid prototyping

Manufacture of first functional samples for fast testing and design optimization.

Locations

Standort Rödermark

Rödermark

DE

Headquarters: development, manufacturing, production, sales

Lot size
Small to large series
Materials
High-performance plastics, stainless steel
  • Production hall / assembly floor area (1,424 m²)
  • Crane system
  • 3D printer (rapid prototyping)

Components & Systems

Valve island / pneumatic assembly
Valve island / pneumatic assemblyAssembly manufacturing · Semiconductor industry
DiWa series water distribution system
DiWa series water distribution systemMedia distribution · Plant engineering
Rack cooling, data center
Rack cooling, data centerMedia distribution · Data center
WiBot – Wireless Pneumatics
WiBot – Wireless PneumaticsWireless pneumatics · Automation

Inside the production

Technology partner for mechanical engineering & medical technology
Technology partner for mechanical engineering & medical technology
High-precision laser technology and industrial automation
High-precision laser technology and industrial automation
Components and distribution systems for the semiconductor industry
Components and distribution systems for the semiconductor industry
Automation solutions and media manifolds for medical technology
Automation solutions and media manifolds for medical technology
Automation components for packaging systems
Automation components for packaging systems
Pneumatics for assembly and joining technology
Pneumatics for assembly and joining technology
Industrial solutions for mechanical & plant engineering
Industrial solutions for mechanical & plant engineering
Manufacturing at the Rödermark site
Manufacturing at the Rödermark site

Industries

Mechanical & plant engineeringMedical & dental technologySemiconductor industryPackaging industryAssembly & joining technologyData center / rack coolingAutomotive industryPrinting machinery

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly manufacturing / assembly servicesAssembly–––Small series – Large series–
Cylinder assembly (standard and custom cylinders incl. accessories)Assembly–––––
Assembly and wiring of valve islands (valve controls & manifolds)Assembly–––––
Hose assembly to length incl. fitting and labelingAssembly–––––
Control cabinet design and buildAssembly–––––
Pressure manifold assembly (media routing / compressed air supply)Assembly–––––
Functional testing (functionality, leak-tightness, safety, 100 % inspection)Testing–––––
Engineering & design (CAD-based, DFM/DFA, requirements analysis, system architecture)Engineering–––––
Prototyping & functional sample production (incl. 3D printing / rapid prototyping)Additive–––––
Series production & industrialization (small to large series)Assembly–––––
System integration & final assembly (plug & play, functional testing before delivery)Assembly–––––
Technology consulting / technical consulting (design, dimensioning, concept development)Engineering–––––
Retrofit / automation modernization of existing systemsEngineering–––––
Subsystems for pneumatic applications (pneumatic system solutions)Assembly––––High-performance plastics
Mechatronic system integrationAssembly–––––
Industrial water distribution / media distribution systems (measurement, control & regulationAssembly–––––
Assembly––––High-performance plastics
Cooling units (self-contained) / thermal management DIWA seriesAssembly–––––
Joining, welding and dispensing processes (pneumatic/fluid technology systems for these)Joining––––Plastic, Metal

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production hall / assembly floor area––––Rödermark (Maybachstraße 5)
Crane system––––Rödermark
3D printer (rapid prototyping)––––Rödermark

Additional services

Technology consultingDesign & engineeringDesign-to-production / product developmentPrototyping & validation (3D printing, rapid prototyping)Assembly manufacturing & assembly (control cabinets, pressure manifolds, valve controls, cylinderHose assemblyFunctional testing (100 % inspection incl. leak testing)System integration & final assemblySeries production & documentationKanban/frame-order logisticsRetrofit / automation upgradesPneumatic solutionsMechatronic solutionsWater distribution systems (DiWa series)Wireless pneumaticsHose pinch valves wimaPinch/wimaRotaPinch

Reference customers

Atlas Copco GmbHDeutsche Mechatronics GmbHEVG Martens GmbH & Co. KGOlpe Jena GmbHSUSS MicroTecDatron AGAEE GmbHHeidelberger DruckVON ARDENNE

Quality & Certification

All assembly processes follow clearly defined quality standards and are certified to DIN EN ISO 9001:2015 (certificate no. QM 00313-Z04767). No system solution leaves the company without a 100 % functional test (functionality, leak-tightness, safety) including complete documentation and traceability.

EvidenceRödermark
ISO 9001

History

  1. 1964

    Founded by Hans Erich Winkelmann on 01.02.1964 as an engineering office.

  2. 2023

    Trading partnership with FESTO (September 2023).

  3. 2024

    60th anniversary; acquisition of the customer portfolio of Bohnert announced (December 2024).

  4. 2025

    Acquisition of the Bohnert customer portfolio as of 01.01.2025; trade fair appearance at all about automation Hamburg with Camozzi; awards Top Company 2025 (Kununu) and TOP Employer Mittelstand 2025 (FOCUS); 73,000+ solutions delivered in 2024.

  5. 2026

    Production expansion (manufacturing floor area +approx. 150 m², goal: doubling of output within 5 years, paperless production, material portfolio up to stainless steel); trade fair appearance at aaa Friedrichshafen with ISLIKER MAGNETE (wimaPinch).

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