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Mineral Works: Phonolite, special cements, binders, asphalt fillers and volcanic fango from the Kaiserstuhl

HA

Hans G. Hauri KG Mineralstoffwerke

Bötzingen · Salzkotten · MerdingenNew on Amplifa

1964Founded
1969Start of asphalt filler production
3Locations

About Hans G. Hauri KG Mineralstoffwerke

Hans G. Hauri KG Mineralstoffwerke, based in Bötzingen in the Kaiserstuhl region, was founded in 1964 as a classic crushed-stone plant and has since developed into a manufacturer of mineral special products. The company extracts the volcanic raw material phonolite in its own quarries and processes it using an exclusively employed grinding process into concrete admixtures (Hydrolith®), special cements (CEM II/B-Q, CEM IV/B-Q), special hydraulic binders for geotechnical/specialty foundation engineering (KÜMIX®, HAURI MICRO, FLOW&FILL®), asphalt fillers (Maxifill, Zeofill, Zeobit, Kalbit) as well as particle-size-optimized phonolite for the glass industry. Asphalt fillers have been produced since 1969. Further business areas are chromium(VI) reduction for cement manufacturers (CemProtector by Hauri), cavity filling including its own filling equipment and on-site personnel, as well as peloid technology with volcanic fango for health and wellness applications. Customers include renowned manufacturers of container glass and mineral wool in Germany, Switzerland and France. Locations exist in Bötzingen, Salzkotten and Merdingen.

Site
Bötzingen
Processes
Chromium reduction (CemProtector by Hauri), Special hydraulic binders for specialty foundation engineering (Ischebeck anchors, jetting, jet, Grinding process (exclusively employed grinding process for raw materials), Cavity filling (channels, tunnels, cavities behind segmental linings), Production of asphalt fillers (low-, medium- and high-stiffening), Production of concrete additions Type I and Type II, Production of special cements (CEM IV/B-Q, CEM II/B-Q), Particle size optimization of phonolite for the glass industry
Materials
Phonolite (Hydrolith®, tempered natural pozzolan), Phonolite flour (activated, latently hydraulic pozzolan), Limestone (Carbolith®, limestone filler per EN 12620), Hydrated lime (Kalbit), Portland cement clinker per EN 196, Bentonite (KÜMIX B), Zeolite/Zeofill, Zeobit (mineral binder carriers), Volcanic rock (natural fango)
Founded
1964
Industries
Specialty foundation engineering / geotechnics, Concrete industry, Cement industry, Asphalt / road construction, Glass industry (container glass), Mineral wool / glass wool
  1. 01

    Raw material extraction in the quarry

  2. 02

    Processing / grinding (exclusive grinding process)

  3. 03

    Product development of customer-specific mixtures

  4. 04

    Production of binders, fillers and admixtures

  5. 05

    Logistics and on-site service (cavity filling)

Raw Materials & Processes

PHO

Phonolite (Hydrolith®, tempered natural pozzolans)

Volcanic raw material, latently hydraulic, approved as concrete addition Type II (k-value 0.6) and Type Q in the cement standard.

PHO-S

Phonolite for the glass industry

High Al₂O₃ content lowers melting energy and increases acid stability in container glass and glass wool.

CA

Limestone (Carbolith®)

Limestone filler per EN 12620 as concrete addition Type I and basis for low-stiffening asphalt fillers.

Kalkhydrat

Hydrated lime (Kalbit)

Improves bitumen quality in asphalt.

ZEM

Portland cement clinker per EN 196

Component of the cavity filling mixture FLOW&FILL®.

BEN

Bentonite (KÜMIX® B)

Component of bentonite mixtures for geotechnics and foundation engineering.

ZEO

Zeolite (Zeofill, Zeobit)

Mineral binder carrier for medium- to high-stiffening asphalt fillers.

VUL

Volcanic rock (natural fango)

Mineral-containing natural product for therapy and wellness applications.

Locations

Bötzingen

DE

Headquarters / crushed-stone plant, raw material extraction and production

Materials
Phonolite, limestone, binders, fillers
  • Grinding plant (exclusively employed grinding process)
  • Filling equipment for cavity filling

Salzkotten

DE

Location

Merdingen

DE

Location

Industries

Specialty foundation engineering / geotechnicsConcrete industryCement industryAsphalt / road constructionGlass industry (container glass)Mineral wool / glass woolHealth / wellness

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Chromium reduction (CemProtector by Hauri)Surface––––Chromium reduction mixtures for cement
Special hydraulic binders for specialty foundation engineering (Ischebeck anchors, jetting, jetEngineering––––KÜMIX, KÜMIX B (bentonite), HAURI MICRO, FLOW&FILL
Grinding process (exclusively employed grinding process for raw materials)Engineering––––Phonolite, Limestone
Cavity filling (channels, tunnels, cavities behind segmental linings)Engineering––––FLOW&FILL (Portland cement clinker + phonolite flour)
Production of asphalt fillers (low-, medium- and high-stiffening)Surface––––Limestone, Phonolite/zeolite, Hydrated lime
Production of concrete additions Type I and Type IISurface––––Phonolite (tempered), Limestone per EN 12620
Production of special cements (CEM IV/B-Q, CEM II/B-Q)Surface––––Phonolite (natural tempered pozzolans, Type Q)
Particle size optimization of phonolite for the glass industryEngineering––––Phonolite (high Al₂O₃ content)
Raw material extraction in the quarry (crushed-stone plant)Engineering––––Mineral raw materials, Phonolite
Volcanic fango production (natural fango packs, peloid technology)Surface––––Volcanic rock, Mineral natural materials

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Filling equipment (own equipment for cavity filling)–––––

History

  1. 1964

    Acquisition of the classic crushed-stone plant in Bötzingen

  2. 1969

    Start of asphalt filler production

  3. Takeover of the chromium reduction division from MIG into Hans G. Hauri KG Mineralstoffwerke, brand CemProtector by Hauri

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