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Hellbeck – Fertigung

Contract manufacturing of precision components through CNC turning, milling, grinding and assembly for small to large production runs.

Hellbeck Logo

Hans Hellbeck Maschinenbau

New on Amplifa

1958Founded
more than 5,000 m²Production area
more than 60 yearsExperience in contract manufacturing

About Hans Hellbeck Maschinenbau

Hans Hellbeck Maschinenbau GmbH is a family-owned contract manufacturing company founded in 1958. On more than 5,000 m² of production space, the company manufactures components in small, medium and large production runs. Its range of services includes CNC turning, CNC milling with horizontal and vertical milling machines, CNC grinding and honing to achieve defined surface roughness, balancing, and broaching, including a keyway broaching machine for special sizes. Since 2010, Hellbeck Montagetechnik GmbH has extended the offering with the machining and assembly of components and assemblies. Its customers include Claas, one of the world's leading agricultural machinery manufacturers, which awarded the company Supplier of the Year in the Quality category. Production is carried out in accordance with DIN EN ISO 9001; turning machinists are trained in-house.

Processes
CNC Turning, CNC Milling, CNC Grinding/Honing, Balancing, Broaching, Assembly, Assembly (Hellbeck Montagetechnik GmbH), Contract manufacturing of small, medium and large production runs
Materials
CNC Turning, CNC Milling, CNC Grinding/Honing, Broaching, Balancing, Assembly
Certificates
DIN EN ISO 9001
Founded
1958
Industries
Agricultural machinery
  1. 01

    CNC Turning

  2. 02

    CNC Milling

  3. 03

    CNC Grinding/Honing

  4. 04

    Broaching

  5. 05

    Balancing

  6. 06

    Assembly

Materials & Processes

CNC-Drehen

CNC Turning

Manufacture of turned parts from small production runs through to large series.

CNC-Fräsen

CNC Milling

Horizontal and vertical milling machines with a broad manufacturing spectrum.

CNC-Schleifen/Honen

CNC Grinding/Honing

Achievement of defined surface qualities, for example through machine honing.

Räumen

Broaching

Broaching with multi-tooth broaching tools and keyway broaching machine for special sizes.

Wuchten

Balancing

Elimination of imbalances to limit bearing forces and vibrations.

Montage

Assembly

Assembly of components and assemblies by Hellbeck Montagetechnik GmbH.

Locations

Standort Main Plant

Main Plant

DE

Production

Lot size
Small, medium and large production runs
  • CNC lathes
  • CNC milling machines
  • CNC grinding machines
  • Keyway broaching machine
  • Broaching machines

Components

Hollow shaft
Hollow shaftCNC turning · Contract manufacturing
Motor shafts
Motor shaftsCNC turning · Contract manufacturing
Gearbox housing
Gearbox housingCNC milling · Contract manufacturing
Hollow shaft with bronze bushing
Hollow shaft with bronze bushingCNC turning · Contract manufacturing
Shaft with rotor assembly
Shaft with rotor assemblyCNC turning · Contract manufacturing
Hollow shaft with internal groove
Hollow shaft with internal grooveBroaching · Contract manufacturing

Inside the production

Achieving the required RZ value through machine honing
Achieving the required RZ value through machine honing
Runout inspection of hollow shafts
Runout inspection of hollow shafts
Metrology: CNC-turned ring on measuring machine
Metrology: CNC-turned ring on measuring machine
Individual parts prior to assembly
Individual parts prior to assembly

Industries

Agricultural machinery

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC TurningMachining–––Small series – Large series–
CNC MillingMachining–––Small series – Large series–
CNC Grinding/HoningSurface–––––
BalancingSurface–––––
BroachingMachining––––Special sizes (keyway broaching machine)
AssemblyAssembly–––––

Additional services

CNC TurningCNC MillingCNC Grinding/HoningBalancingBroachingAssembly (Hellbeck Montagetechnik GmbH)Contract manufacturing of small, medium and large production runsTraining of turning machinists

Reference customers

Claas

Quality

Production is carried out in accordance with DIN EN ISO 9001. Quality inspections such as runout and measuring machine checks are part of the manufacturing process.

EvidenceMain Plant
DIN EN ISO 9001

History

  1. 1958

    Founding of Hans Hellbeck Maschinenbau

  2. 2010

    Founding of Hellbeck Montagetechnik GmbH to extend the range of services with assembly

  3. Awarded Supplier of the Year in the Quality category by Claas

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