Contract manufacturing of CNC-turned, milled and ground precision parts for the gearbox, hydraulic, pump and automotive supply industries
Hans Hellbeck Maschinenbau e. K.
Borchen (Production, more than 5,000 m²) · Hövelhof (Assembly, Hellbeck Montagetechnik GmbH)New on Amplifa
Machining with Passion since 1958
Hans Hellbeck Maschinenbau e. K. is a family-run contract machining company founded in 1958 in Borchen near Paderborn. On more than 5,000 m² of production floor, around 80 employees manufacture turned parts, milled parts and ground components – from prototypes and small series through to large-scale production. The manufacturing spectrum covers CNC turning (diameters up to 400 mm, lengths up to 1,000 mm), CNC milling horizontal, vertical and 5-axis (up to X3,000 mm), CNC grinding and honing, broaching, balancing, as well as the assembly of components and assemblies by Hellbeck Montagetechnik GmbH, founded in 2010 in Hövelhof. Materials machined include steels, stainless steels, cast iron, aluminium, tool steels, plastics and copper alloys. Customers come from the gearbox, hydraulic, pump, automotive, agricultural, drive, surface and connector industries. As a system supplier, the company supports projects from the concept phase; quality is certified to DIN EN ISO 9001 and DIN EN ISO 14001. In 2022, Hellbeck was named Supplier of the Year in the Quality category by CLAAS.
- Site
- Borchen
- Processes
- CNC turning, CNC milling (horizontal & vertical, 5-axis), CNC grinding (cylindrical external, cylindrical internal, surface, cross grinding), Honing, Broaching (multi-tooth broaching tools), Keyway broaching (keyway broaching machine for special sizes), Balancing (elimination of imbalances), Assembly of components and assemblies
- Materials
- ST52-3, C45, 42CrMo4, 16MnCr5, Stainless steel, Grey cast iron, Spheroidal graphite cast iron, Aluminium
- Certificates
- DIN EN ISO 9001:2015, DIN EN ISO 14001:2015
- Founded
- 1958
- Employees
- 80
- Industries
- Gearbox industry, Hydraulics, Pump industry, Automotive suppliers, Drive technology, Agricultural machinery
- 01
Design support in the concept phase
- 02
Raw material delivery with spectral analysis in incoming goods
- 03
CNC turning (horizontal/vertical lathes)
- 04
CNC milling (horizontal, vertical, 5-axis)
- 05
Grinding/honing
- 06
Broaching/keyway broaching
- 07
Balancing
- 08
Assembly of components and assemblies
- 09
Quality assurance (3D coordinate measurement, first article inspection)
- 10
Shipping
Sites
Borchen
DEProduction and administration
- Part weight / size
- Turned parts up to Ø 400 mm and 1,000 mm length; milled
- Lot size
- Prototypes, small series, medium series, large series
- Materials
- Steels, stainless steels, cast iron (GG/GGG), aluminium, tool steels, POM, copper, brass, bronze
- Okuma LT15Y / LT25 / LU15 / LU35 / MA400 / MA500 / MA600 / MA60
- Emco Hyperturn HT65 TT / HT95 / E65, Maxxturn 95-M
- EMAG VSC-200, Gildemeister CTX210
- Chiron FZ12WM / FZ22L, Matec 30HV
- Hermle C30U / C32U / C22U (5-axis)
- Mazak FH6800, Mikron WF41C
- Studer S21 / S33 / S36, ELB STAR I (surface grinding)
- Sunnen CV616 / SH-2000CGF (honing)
- Frömag CNCE32-2-APC, Rausch RS6-1300 (broaching)
- Schenk HM20BK (balancing)
- Wenzel LH65 / LH87 / LH10-15-8 (3D coordinate measuring machines)
- Mahr Surf CD140 BG12, Zoller presetting devices, Kelch shrink-fit device
Hövelhof
DEAssembly of components and assemblies (Hellbeck Montagetechnik GmbH)
- Lot size
- Components and assemblies according to customer requirements
- Assembly stations for mechanical assembly
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC turningMachining | – | 1,000 mm × Diameter 400 mm | – | Small series – Large series | – |
| CNC milling (horizontal & vertical, 5-axis)Machining | – | 1,000 mm × vertical X3,000 mm, horizontal X810 mm × Y800 mm / Z1,000 mm | – | – | – |
| CNC grinding (cylindrical external, cylindrical internal, surface, cross grinding)Machining | – | 1,000 mm × Diameter 300 mm | – | – | – |
| HoningSurface | – | 500 mm × Internal diameter 120 mm | – | – | – |
| Broaching (multi-tooth broaching tools)Machining | – | Groove length 425 mm × Groove width 32 mm × Internal diameter 130 mm | – | – | – |
| Keyway broaching (keyway broaching machine for special sizes)Machining | – | – | – | – | – |
| Balancing (elimination of imbalances)Surface | – | 1,000 mm × Diameter 300 mm | 100 kg | – | – |
| Assembly of components and assembliesAssembly | – | – | – | – | – |
| Quality assurance (spectral analysis, 3D coordinate measurement, measuring room, first articleTesting | – | – | – | – | – |
| Shaft manufacturing (drive shafts, hollow shafts for gearbox/servo motors)Machining | – | – | – | – | – |
39 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Horizontal CNC lathe | Okuma LT15Y | 2 | Ø200, -50/+68, 220 | – | Borchen |
| CNC lathe | Okuma LT25 | 1 | Ø355, 255 | – | Borchen |
| CNC lathe | Okuma LU15 | 2 | Ø220/270, 1000 | – | Borchen |
| CNC lathe | Okuma LU35 | 1 | Ø400, 1040 | – | Borchen |
| Vertical CNC lathe | EMAG VSC-200 | 1 | Ø155, 120 | – | Borchen |
| CNC lathe | Gildemeister CTX210 | 1 | Ø120, 300 | – | Borchen |
| CNC lathe | Emco E65 (Emcoturn) | 1 | Ø220 ±40, 300 | – | Borchen |
| CNC lathe | Emco Hyperturn 95 (HT95) | 1 | Ø390 ±105, 590 | – | Borchen |
| CNC lathe | Emco Hyperturn HT65 TT | 4 | Ø250 ±50, 515 | – | Borchen |
| Turn-mill center | Emco Maxxturn 95-M | 1 | 500 x 1000 | – | Borchen |
| Vertical machining center | Chiron FZ12WM | 1 | X550 Y300 Z600 | – | Borchen |
| Vertical machining center | Chiron FZ22L | 1 | X1850 Y500 Z810 | – | Borchen |
| Milling machine | Emco Emcomill 1200 | 1 | X1200 Y600 Z660 | – | Borchen |
| 5-axis machining center | Hermle C30U | 1 | X650 Y600 Z500 | – | Borchen |
| 5-axis machining center | Hermle C32U | 1 | X650 Y650 Z500 | – | Borchen |
| 5-axis machining center | Hermle C22U | 1 | X450 Y600 Z330 | – | Borchen |
| Vertical machining center | Matec 30HV | 1 | X3000 Y800 Z920 | – | Borchen |
| Horizontal machining center | Okuma MA400 | 2 | X560 Y660 Z710 | – | Borchen |
| Horizontal machining center | Okuma MA500 | 3 | X700 Y950 Z850 | – | Borchen |
| Horizontal machining center | Okuma MA60 | 2 | X1000 Y850 Z1000 | – | Borchen |
| Horizontal machining center | Okuma MA600 | 4 | X1000-1050 Y950 Z1070 | – | Borchen |
| Milling machine | Mikron WF41C (TNC 155) | 2 | X630 Y500 Z450 | – | Borchen |
| Horizontal machining center | Mazak FH6800 | 1 | X1050 Y800 Z1030 | – | Borchen |
| Cylindrical grinding machine | Studer S36 | 2 | Ø350, 500 | – | Borchen |
| Cylindrical grinding machine | Studer S33 | 1 | Ø350, 1000 | – | Borchen |
| Cylindrical grinding machine | Studer S21 | 1 | Ø250, 300 | – | Borchen |
| Honing machine | Sunnen CV616 | 1 | 400, 120 | – | Borchen |
| Honing machine | Sunnen SH-2000CGF | 1 | 250, 300 | – | Borchen |
| Broaching machine (keyway broaching) | Frömag CNCE32-2-APC | 1 | 400, 120 | – | Borchen |
| Broaching machine | Rausch RS6-1300 | 1 | 1200, 80 | – | Borchen |
| Surface grinding machine | ELB STAR I | 1 | X1200 Y300 Z500 | – | Borchen |
| Balancing machine | Schenk HM20BK | 1 | 150, 1000 | – | Borchen |
| 3D coordinate measuring machine | Wenzel LH65 | 1 | X650 Y750 Z500 | – | Borchen |
| 3D coordinate measuring machine | Wenzel LH87 | 1 | X800 Y1500 Z700 | – | Borchen |
| 3D coordinate measuring machine | Wenzel LH10-15-8 | 1 | X1000 Y1600 Z800 | – | Borchen |
| Surface measuring device | Mahr Surf CD140 BG12 | 1 | – | – | Borchen |
| Tool presetting device | Zoller Venturion VENT450X | 1 | – | – | Borchen |
| Tool presetting device | Zoller i-tec L | 1 | – | – | Borchen |
| Shrink-fit device | Kelch | 1 | – | – | Borchen |
Additional services
Reference customers
Quality Assurance
Inspection begins already in incoming goods with spectral analysis of every raw material delivery and accompanies production continuously with measuring and testing equipment at the machine. The climate-controlled measuring room is equipped with three 3D coordinate measuring machines (Wenzel), a shaft measuring device, a contour measuring device and a surface measuring device (Mahr); measurement results are documented and first article inspections are prepared on request.
| Evidence | Borchen |
|---|---|
| DIN EN ISO 9001:2015 | |
| DIN EN ISO 14001:2015 |
History
- 1958
Foundation of Hans Hellbeck Maschinenbau; CNC turning has been the company's cornerstone since the beginning.
- 2002
Construction of a new production hall with office wing in Borchen; steady growth ever since.
- 2007
Initial certification to DIN EN ISO 9001 (TÜV NORD).
- 2010
Foundation of Hellbeck Montagetechnik GmbH (August 2010) at the Hövelhof site for the assembly of components and assemblies.
- 2022
Award as CLAAS Supplier of the Year in the Quality category.
- 2024
Initial certification to DIN EN ISO 14001:2015 (TÜV NORD).