Assembly of mains cords with overmolded plugs and connectors in Reichenbach, Upper Franconia.
Hans Wagner GmbH (HAWA)
96358 Reichenbach (Upper Franconia), GermanyNew on Amplifa
About HAWA
Since 1960, Hans Wagner GmbH (HAWA) has been assembling power cords with overmolded plugs and connectors as well as open ends in Reichenbach in Upper Franconia. Production of the mains cords takes place at the German site on modern injection molding and assembly machines. In addition, the owner-managed company, now in its third generation, carries a complete range of power cords produced to HAWA quality specifications by a fixed partner in China. Cable materials include PVC, rubber, polyurethane and halogen-free cables (LSZH); the conductor material is copper. Products include Euro, Schuko and contour plugs to CEE 7/7, international plug programs, appliance plugs and connectors to IEC 60320, extension cords, spiral cables, Y adapter cords, cable by the meter, power strips as well as power supplies from renowned manufacturers such as MeanWell and Phihong. Individual combinations of plug types and ends/connectors are offered from 300 pieces, with quotation feedback within one working day. As a supplier to European manufacturers, HAWA benefits from its central location in Europe; sales are handled via direct contact and a B2B online shop.
- Site
- Reichenbach
- Processes
- Assembly of power cords with overmolded plugs and connectors as well as open ends, Injection molding/overmolding technology for plugs and connectors (overmolded plugs of all kinds), Production of mains cords with state-of-the-art automated machines, Manufacture of Schuko plugs to CEE 7/7, DIN 49441 R2, DIN VDE 0620-1, IEC 60884-1 (16 A /, Manual assembly/fitting of plugs and couplings (e.g. PCE NAUTILUS IP68, TOP TAURUS 2 IP54,, Custom cable assembly to customer specification (any desired cable can be assembled, also, Stripping and insulation removal with ferrules (e.g. 35 +/- 5 mm stripped, 7 mm insulation removed), Cable assembly (overmolded plugs/connectors, open ends)
- Materials
- PVC, Polyurethane (PUR), Rubber, Halogen-free cable material (LSZH), Copper, Cable H05VV-F, Cable H03VVH2-F (flat), Cable H05RR-F
- Certificates
- DIN EN ISO 9001, DIN EN ISO 9001 (VDE)
- Founded
- 1960
- Industries
- Electrical engineering, Appliance manufacturers, Supplier industry for European manufacturers, B2B commercial customers, Electrical engineering/appliance manufacturers
- 01
Cable material (PVC, rubber, PUR, LSZH) with copper conductors
- 02
Stripping and insulation removal with ferrules
- 03
Injection molding/overmolding technology for plugs and connectors on automated
- 04
Assembly of plugs and couplings
- 05
Storage in the high-bay warehouse (400 m²)
- 06
Sales via direct sales and B2B online shop
- 07
Logistics (partnership with Amm-Logistics)
Cable materials and processes
PVC (H05VV-F, H03VVH2-F, H05V2V2-F)
Standard cable sheathing for Schuko and Euro plug cords up to 16 A/250 V.
Polyurethane (H07BQ-F)
Robust cable material for the Waterproof and Pro extension cords with IP68 plugs.
Rubber (H05RN-F, H07RN-F, TITANEX)
Cables suitable for outdoor use, e.g. for splash-proof extension cords.
Halogen-free cable material (H05Z1Z1-F, H03Z1Z1H2-F)
Halogen-free cables for special shapes and areas with increased safety requirements.
Copper
Conductor and contact material, e.g. contact pins of Schuko plugs (4.8 mm diameter).
US/AS approval cables (SJT, SOOW, SPT, SVT, VCTF, VFF, YY, 53 RVV)
Cable types for North American and Asian plug programs with UL/CSA approvals.
Injection molding/overmolding technology
Overmolded plugs and connectors of all kinds, produced on modern automated machines at the German site.
Site
Reichenbach (Upper Franconia)
DEProduction, sales, warehouse
- Part weight / size
- Cables up to 20.0 m in length
- Lot size
- from 300 pieces (custom), series production of standard cables
- Materials
- PVC, rubber, polyurethane, LSZH, copper
- Injection molding and assembly machines
- High-bay warehouse (400 m², 2017)
Components and products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Assembly of power cords with overmolded plugs and connectors as well as open endsCable assembly/joining | – | 20.0 m | – | from 300 pieces for custom | PVC (cable sheathing H05VV-F, H03VVH2-F), Rubber (H05RN-F, H07RN-F, TITANEX), Polyurethane (H07BQ-F), Halogen-free plastics LSZH (H05Z1Z1-F, H03Z1Z1H2-F) |
| Injection molding/overmolding technology for plugs and connectors (overmolded plugs of all kinds)Plastics | – | – | – | – | PVC |
| Production of mains cords with state-of-the-art automated machinesCable assembly/joining | – | – | – | – | Copper (conductor material of the cords) |
| Manufacture of Schuko plugs to CEE 7/7, DIN 49441 R2, DIN VDE 0620-1, IEC 60884-1 (16 A /Cable assembly/joining | – | – | – | – | PVC (sheathing), Copper (contact pins, diameter 4.8 mm, length 19 mm, |
| Manual assembly/fitting of plugs and couplings (e.g. PCE NAUTILUS IP68, TOP TAURUS 2 IP54,Assembly | – | 20 m | – | – | PVC, Polyurethane, Rubber (TITANEX H07RN-F) |
| Custom cable assembly to customer specification (any desired cable can be assembled, alsoCable assembly/joining | Length specifications e.g. 2000 +/- 30 mm | 20 m | – | from 300 pieces (custom | PVC, Rubber, Polyurethane, LSZH halogen-free |
| Stripping and insulation removal with ferrules (e.g. 35 +/- 5 mm stripped, 7 mm insulation removed)Cable assembly/joining | 35 +/- 5 mm | – | – | – | Copper, PVC |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Process/assembly machines (injection molding machines for overmolded plugs, 'state-of-the-art | – | – | – | – | Reichenbach (Upper Franconia), Germany |
| High-bay warehouse | – | 1 | 400 sqm storage area | 2017 | Reichenbach (Upper Franconia), Germany |
Additional services
Reference customers
Quality
Hans Wagner GmbH has been certified to DIN EN ISO 9001 by the VDE since 1998 and holds approvals from domestic and foreign testing institutes. Schuko plugs are manufactured to CEE 7/7, DIN 49441 R2, DIN VDE 0620-1 and IEC 60884-1.
| Evidence | Reichenbach |
|---|---|
| DIN EN ISO 9001 (VDE) |
History
- 1960
Founded by Hans Wagner as a manufacturer of electrotechnical products
- 1975
Management taken over by Giuseppe and Christa Ciron
- 1998
Certification to DIN EN ISO 9001 by the VDE
- 2006
Christian Ciron joins Hans Wagner GmbH as managing director and shareholder
- 2007
Partnership established in the Far East
- 2008
Mains cord range expanded with a worldwide plug program
- 2009
HAWA becomes a full-range supplier in the power cord segment
- 2013
Start of online trading; addition of power supplies from renowned manufacturers (MeanWell, Phihong)
- 2014
Partnership with Amm-Logistics to improve Far East handling
- 2017
Completion of the new 400-m² warehouse with high-bay racking system
- 2020
60th anniversary
- 2022
Switch to sustainable energy (pellet heating, electromobility)