Family-owned company for precision toolmaking, stamping, precision individual parts, jigs and special machinery from Bönningstedt near Hamburg.
HANS-WALTER MOHR GmbH Werkzeugbau
Bönningstedt near HamburgNew on Amplifa
Precision toolmaking from Northern Germany
HANS-WALTER MOHR GmbH Werkzeugbau is a family-owned company founded in 1946 with around 50 employees in Bönningstedt near Hamburg. The company develops and manufactures precision tools for sheet metal and film processing – including cutting, bending, drawing, deep-drawing, step-pressing, progressive compound and injection molding tools as well as film cutting tools for materials from 0.01 mm thickness. The portfolio is complemented by an in-house stamping shop (zero and small series on presses from 25 to 315 t), precision individual parts and small series, assemblies, manual and automatic jigs and gauges as well as computer-controlled special machinery for handling and automation technology including PLC programming, robotics and image processing. Design is carried out on several 3D-CAD and 3D-CAM workstations based on in-house designs; precision machines and quality control are located in a fully climate-controlled separate hall. Customers include companies from mechanical engineering, defense technology, medical technology, aerospace, automotive, electronics and packaging industries.
- Site
- Bönningstedt
- Processes
- Milling / CNC milling (5-axis machining centers), CNC turning with driven tools and 4 axes, Surface grinding / profile surface grinding, Universal cylindrical grinding (internal, external, profile and non-round grinding, CNC), Jig grinding (manual and CNC), Wire EDM, Sinker EDM (micro holes down to Ø 0.15 mm), Jig boring
- Materials
- Sheet metal, Metals (film material), Plastic, Fiber-reinforced plastics, Plastics with adhesive layers, Textiles, Paper, Membranes
- Certificates
- ISO 9001:2015, ISO 9001:2015 (TÜV NORD)
- Founded
- 1946
- Employees
- ca. 50
- Industries
- Mechanical engineering, Defense technology, Medical technology, Aerospace technology, Food industry, Packaging industry
- 01
Design and development (3D-CAD/3D-CAM, 3D scanning)
- 02
Toolmaking
- 03
CNC machining (milling, turning, grinding, EDM)
- 04
Stamping and press parts
- 05
Assembly manufacturing and assembly
- 06
Quality control with 100% documented inspection
- 07
Maintenance and service
Materials and processes
All machinable materials
CNC milling produces parts with complex geometries from all machinable materials.
Sheet metal
Sheet metal is processed in the in-house stamping shop for zero and small series as well as with manufactured stamping and embossing tools.
Films (from 0.01 mm)
Film cutting tools cut thin films made of metals, plastics, fiber-reinforced plastics, plastics with adhesive layers, textiles, paper and membranes.
Plastic
Plastic is processed for injection molding tools and as a film material.
Location
Bönningstedt
DEHeadquarters, manufacturing, toolmaking, stamping, quality control (climate-controlled precision hall)
- Lot size
- Individual parts to small series
- Materials
- All machinable materials, sheet metal, films, plastic
- CNC milling machines and machining centers (2500 x 1000 x 1300 mm)
- 5-axis HSC machining centers (up to Ø 1,000 mm)
- CNC lathes with driven tools and 4 axes
- Jig boring machines
- Surface and profile grinding machines
- CNC universal cylindrical grinding machines
- CNC jig grinding machines
- Wire EDM machines
- Sinker EDM machines (micro holes down to Ø 0.15 mm)
- Hydraulic presses with drawing cushion 30–315 t
- Excenter presses 25–75 t
- Coordinate measuring machine with 3D digitization
- 2 overhead cranes (5 t and 10 t)
Products and components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Milling / CNC milling (5-axis machining centers)Machining | – | 1300 mm (working area 2500 x 1000 x | – | Small series | all machinable materials |
| CNC turning with driven tools and 4 axesMachining | – | – | – | – | – |
| Surface grinding / profile surface grindingMachining | µm range | – | – | – | – |
| Universal cylindrical grinding (internal, external, profile and non-round grinding, CNC)Machining | µm range | – | – | – | – |
| Jig grinding (manual and CNC)Machining | µm range | – | – | – | – |
| Wire EDMMachining | – | – | – | – | – |
| Sinker EDM (micro holes down to Ø 0.15 mm)Machining | – | – | – | – | – |
| Jig boringMachining | – | – | – | – | – |
| Stamping (in-house stamping shop, zero series and small series)Forming | – | – | – | Small series | sheet metal, films (from 0.01 mm thickness) |
| Press parts on hydraulic presses with drawing cushion (30-315 t) and excenter presses (25-75 t)Forming | – | – | – | – | – |
| Manufacture of cutting, bending, drawing, deep-drawing, step-pressing, progressive compound andEngineering | – | – | – | – | sheet metal, plastic, films made of metals, plastics, fiber-reinforced plastics, |
| Injection mold makingPlastics | – | – | – | – | plastic |
| Manufacture of precision individual parts and precision small seriesMachining | – | – | – | Individual parts – Small series | – |
| Manufacture of manual and automatic jigs and gaugesEngineering | – | – | – | – | – |
| Assembly manufacturing / assemblyAssembly | – | – | – | – | – |
| Manufacture of computer-controlled special machinery for handling and automation technology (incl.Engineering | – | – | – | – | – |
| Design and development (3D-CAD, 3D-CAM, reverse engineering by scanning, electrical andEngineering | – | – | – | – | – |
| Quality control with 100% documented inspection, first article inspection reports and test protocolsTesting | – | – | – | – | – |
19 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC milling machines and machining centers | – | – | max. working area 2500 x 1000 x 1300 mm | – | Bönningstedt |
| 5-axis HSC machining centers | – | – | up to Ø 1,000 mm | – | Bönningstedt |
| CNC lathes with driven tools and 4 axes | – | – | – | – | Bönningstedt |
| Jig boring machines | – | – | – | – | Bönningstedt |
| Surface grinding machines and profile grinding machines | – | – | – | – | Bönningstedt (climate-controlled hall) |
| Internal cylindrical grinding machines and external cylindrical grinding machines | – | – | – | – | Bönningstedt (climate-controlled hall) |
| CNC universal cylindrical grinding machines | – | – | – | – | Bönningstedt (climate-controlled hall) |
| CNC jig grinding machines | – | – | – | – | Bönningstedt (climate-controlled hall) |
| Wire EDM machines | – | – | – | – | Bönningstedt (climate-controlled hall) |
| Sinker EDM machines | – | – | – | – | Bönningstedt (climate-controlled hall) |
| Hydraulic presses with drawing cushion | – | – | 30 - 315 t | – | Bönningstedt |
| Excenter presses | – | – | 25 - 75 t | – | Bönningstedt |
| Coordinate measuring machine (CNC measuring machine with 3D digitization) | – | – | – | – | Bönningstedt (climate-controlled room) |
| Contour measuring device | – | – | – | – | Bönningstedt |
| Surface measuring devices | – | – | – | – | Bönningstedt |
| Roundness measuring device | – | – | – | – | Bönningstedt |
| Measuring microscopes and stereo microscopes | – | – | – | – | Bönningstedt |
| Profile projector | – | – | – | – | Bönningstedt |
| Overhead cranes | – | 2 | 5 t and 10 t | – | Bönningstedt |
Additional services
Quality
Quality control operates according to a zero-defect strategy with fully documented 100% inspection in a climate-controlled room; first article inspection reports and test protocols are delivered. Measuring equipment includes a CNC measuring machine with 3D digitization, contour, surface and roundness measuring devices, measuring and stereo microscopes, a profile projector as well as calibrated measuring instruments in the µm range.
| Evidence | Bönningstedt |
|---|---|
| ISO 9001:2015 (TÜV NORD) |
History
- 1946
Start of operations in precision toolmaking and precision engineering
- 2007
Initial certification according to DIN EN ISO 9001 by TÜV NORD
- 2025
Recertification according to ISO 9001:2015, valid until 2028-03-18