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HANSA-FLEX – Fertigung

Custom hydraulic power units from engineering to assembly to maintenance – from lot size 1 to series production

HANSA-FLEX Logo

HANSA-FLEX AG

BremenNew on Amplifa

1962Celebrated 60 years of company existence

HANSA-FLEX: Hydraulic system partner with power unit construction

HANSA-FLEX develops and manufactures hydraulic power units as drive units for hydraulic systems. The units consist of components such as motors, tanks, pumps and valves and are individually tailored to customer requirements – as one-off production from lot size 1 as well as in series production. The scope of services includes project planning and consulting on dimensioning and component selection, engineering with 3D models, assembly drawings and circuit diagrams, assembly with functional testing, on-site commissioning, and maintenance at defined intervals as well as repair of power units, assemblies and systems. Special units are also manufactured, for example for hydraulic steel structures or for potentially explosive areas (ATEX), including risk assessment and documentation in accordance with the EC Machinery Directive. The company is represented worldwide with branches and serves industries such as hydraulic steel construction, mechanical and plant engineering and beyond.

Site
Bremen
Processes
Power unit construction (hydraulic power units, single-unit and series production), Prototype construction of hydraulic power units, Project planning with 3D models, assembly drawings and circuit diagrams, Assembly and functional testing of hydraulic power units, Repair of power units, assemblies and systems, Manufacture of special units (e.g. hydraulic steel structures, ATEX), Hydraulic power unit construction (single-unit and series production from lot size 1), Project planning and consulting on dimensioning and component selection
Materials
Engineering, Power unit construction, Special units
Certificates
EC Machinery Directive (risk assessment and documentation)
Industries
Hydraulic steel construction, Mechanical and plant engineering, ATEX (potentially explosive areas), Potentially explosive areas (ATEX)
  1. 01

    Project planning and consulting

  2. 02

    Engineering (3D models, assembly drawings, circuit diagrams)

  3. 03

    Prototype construction

  4. 04

    Assembly and functional testing

  5. 05

    On-site commissioning

  6. 06

    Maintenance and repair

Engineering and Manufacturing

Eng

Engineering

Project planning with 3D models, assembly drawings and circuit diagrams for dimensioning and component selection.

Mont

Power unit construction

Single-unit and series production of hydraulic power units from lot size 1.

ATEX

Special units

Manufacture of special units for hydraulic steel structures and ATEX areas.

Locations

Standort Bremen

Bremen

DE

Headquarters and engineering/power unit construction

Lot size
Lot size 1 to series

Components

Hydraulic power unit
Hydraulic power unitPower unit construction · Mechanical and plant engineering
Special unit
Special unitSpecial production · Hydraulic steel construction

Inside the production

Engineering in power unit construction
Engineering in power unit construction
Assembly and functional testing
Assembly and functional testing
Completed hydraulic power unit
Completed hydraulic power unit

Industries

Hydraulic steel constructionMechanical and plant engineeringATEX (potentially explosive areas)Potentially explosive areas (ATEX)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Power unit construction (hydraulic power units, single-unit and series production)Assembly–––Lot size 1 – Series production–
Prototype construction of hydraulic power unitsEngineering–––––
Project planning with 3D models, assembly drawings and circuit diagramsEngineering–––––
Assembly and functional testing of hydraulic power unitsAssembly–––––
Repair of power units, assemblies and systemsAssembly–––––
Manufacture of special units (e.g. hydraulic steel structures, ATEX)Assembly–––––

Additional services

Hydraulic power unit construction (single-unit and series production from lot size 1)Project planning and consulting on dimensioning and component selectionEngineering with 3D models, assembly drawings and circuit diagramsAssembly and functional testingOn-site commissioningMaintenance at defined intervalsRepair of power units, assemblies and systemsSpecial units for hydraulic steel structures and ATEX areasRisk assessment and documentation in accordance with the EC Machinery Directive

Quality

The power units are assembled and subjected to functional testing; special units are delivered with risk assessment and documentation in accordance with the EC Machinery Directive.

EvidenceBremen
EC Machinery Directive (risk assessment and documentation)

Company History

  1. 1962

    Company founded 60 years ago – HANSA-FLEX celebrated its 60th anniversary.

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