Manufactures foam mixers, inline mixing and whipping systems, and dosing stations for food and non-food industries.
Hansa Industrie-Mixer GmbH & Co. KG
Stuhr-HeiligenrodeNew on Amplifa
About Hansa Mixer
Hansa Industrie-Mixer GmbH & Co. KG develops and manufactures foam mixers, inline mixing and whipping systems, dosing stations, and laboratory and pilot mixers at its site in Stuhr-Heiligenrode near Bremen. The specialty is inline process technology: gaseous, liquid, and solid media are mixed, foamed, and dosed with recipe precision in a single production step. The systems are used, among other applications, in food processing (confectionery, baked goods, dairy products, toffee, bar masses) as well as in non-food areas such as mattresses, textile coatings, carpets, adhesives, cosmetics, chemicals, and thermal insulation. In addition to special machine building, the full range of project support is part of the service portfolio – from feasibility analysis and pilot trials through to commissioning, maintenance, retrofitting, and spare parts supply. The company is certified to DIN EN ISO 9001:2015 and, via international agents, supplies customers in more than 50 countries.
- Site
- Stuhr-Heiligenrode
- Processes
- Foam generators / foaming (foam mixers for mechanical, unstable, metastable, and stable, Inline mixing (inline process / continuous flow production, also batch production), Inline compounding (VARIOUS-MIX), Dosing (dosing stations / dosing systems), Feasibility analysis, pilot trials through production-ready deployment, Special machine building (special system design), Testing and laboratory environment (Try Before Buy, test machine for foaming processes), Complete mixing systems (since 2012)
- Materials
- Foam Generators / Foaming, Inline Mixing, Inline Compounding (VARIOUS-MIX), Dosing, Engineering and Special Machine Building
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Founded
- 1967 (orig
- Industries
- Food processing, Mattresses and pillows, Textiles/textile coatings, Carpets, Adhesive industry, Cosmetics
- 01
Feasibility analysis and pilot trials
- 02
Design and special machine building
- 03
Manufacturing and testing of systems
- 04
Delivery and commissioning
- 05
Maintenance, troubleshooting, and spare parts
Technologies and Processes
Foam Generators / Foaming
Foaming of mechanical, unstable, metastable, and stable foams for food and non-food applications such as foamed sugar masses, latex, textile, and PVC coatings.
Inline Mixing
Recipe-precise mixing of gaseous, liquid, and solid media in a single production step in a continuous-flow process.
Inline Compounding (VARIOUS-MIX)
Combination of dry substances and liquids in inline compounding.
Dosing
Dosing stations for recipe-precise metering of various media in production.
Engineering and Special Machine Building
Design of special systems as well as retrofitting and modernization of existing machines.
Locations
Stuhr-Heiligenrode
DEHeadquarters, design, and manufacturing
- Materials
- Steel, stainless steel
- Foam mixers / foam generators
- Inline mixing and whipping systems (VARIOUS-MIX)
- Laboratory mixers (PICO-MIX)
- Pilot mixers (PICO-MIX XL)
- Pressurized foaming devices
- Dosing stations
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Foam generators / foaming (foam mixers for mechanical, unstable, metastable, and stableMixing | – | – | – | – | Liquids, chemical substances, foamed sugar masses, latex, textile coatings, PVC coatings |
| Inline mixing (inline process / continuous flow production, also batch production)Mixing | – | – | – | – | gaseous media, liquid media, solid media, dry substances |
| Inline compounding (VARIOUS-MIX)Mixing | – | – | – | – | dry substances, liquids |
| Dosing (dosing stations / dosing systems)Mixing | – | – | – | – | dosingable media, liquids |
| Feasibility analysis, pilot trials through production-ready deploymentEngineering | – | – | – | – | – |
| Special machine building (special system design)Engineering | – | – | – | – | – |
| Testing and laboratory environment (Try Before Buy, test machine for foaming processes)Testing | – | – | – | – | – |
| Complete mixing systems (since 2012)Mixing | – | – | – | – | – |
| System retrofitting and adaptation of existing machinesEngineering | – | – | – | – | – |
| Service: commissioning, maintenance, troubleshooting, trainingAssembly | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Foam mixer / foam generator | HANSA MIXER | – | – | – | Stuhr-Heiligenrode, Germany |
| Inline mixing & whipping system | HANSA MIXER VARIOUS-MIX | – | – | – | Stuhr-Heiligenrode, Germany |
| Laboratory mixer | HANSA MIXER PICO-MIX | – | – | – | Stuhr-Heiligenrode, Germany |
| Pilot mixer (laboratory and test series) | HANSA MIXER PICO-MIX XL | – | – | – | Stuhr-Heiligenrode, Germany |
| Pressurized foaming device | HANSA MIXER | – | – | – | Stuhr-Heiligenrode, Germany |
| Dosing station / dosing system | HANSA MIXER | – | – | – | Stuhr-Heiligenrode, Germany |
Additional services
Quality
All company processes are certified to DIN EN ISO 9001:2015 – from product development to after-sales service. Before delivery, every system is tested by qualified staff and compliance with the European Machinery Directives is verified.
| Evidence | Stuhr-Heiligenrode |
|---|---|
| ISO 9001 |
History
- 1967
Company history begins under the name Hansa Werke Bremen; production of chemical products, gradual build-up of foam mixer manufacturing
- 1984
Founding of the machine building company HANSA INDUSTRIE-MIXER
- 1985
Expansion into other European countries
- 1986
The food industry discovers the advantages of HANSA MIXER's foam generators
- 1997
First supply of foam mixers to the adhesive industry
- 2000
Inline compounding with the VARIOUS-MIX revolutionizes the market
- 2009
Laboratory mixer PICO-MIX provides new impulses to the market
- 2012
Complete mixing systems expand the service portfolio
- 2016
Pilot mixer PICO-MIX XL revolutionizes laboratory and test series
- 2020
VARIOUS-MIX Food – innovative combination of dry substances and liquids
- 2020
Change in management: Dennis Behnke takes over the management
- 2024
Jan-David Grigo takes over technical management from the retiring Hans-Georg Frenzel