Planning, manufacturing and commissioning of industrial refrigeration and cooling systems, from liquid chillers to special-purpose systems
Hansa Industrieanlagen GmbH
Senden, GermanyNew on Amplifa
Refrigeration technology from a single source
Hansa Industrieanlagen GmbH plans, manufactures and installs industrial refrigeration and cooling systems to customer requirements. The product range includes liquid chillers with cooling capacities of 100 to approx. 2500 kW per unit, recooling systems and cooling towers, refrigeration plants for large-scale projects, ice-making systems, cooling cells and cold-storage rooms, freezing systems as well as special-purpose systems such as cooling systems for test benches, concrete cooling or container-based systems. Ammonia (R717) is generally used as the refrigerant, rarely Frigen; recooling systems are also manufactured in stainless steel. The systems are produced entirely in the company's own plant in Senden (Bavaria), tested there and commissioned by the company's own fitters. Customer industries include breweries, soft drink and beverage manufacturers, dairies, the food industry, the chemical industry and dam construction; deliveries are made to end customers and general contractors in over 100 countries. The company is certified according to ISO 9001 and §6 ChemKlimaschutzV and offers maintenance, repair, spare parts supply, training and remote support.
- Site
- Senden
- Processes
- Manufacturing of liquid chillers (process, product and space cooling), Planning and construction of refrigeration plants for large-scale projects, Construction of ice-making systems (flake ice, block ice, clear ice systems), Manufacturing of cooling cells and cold-storage rooms (fresh storage), Construction of freezing systems (blast freezers, contact freezers, combination freezers, freezing, Project design and engineering of industrial refrigeration technology, Commissioning and service (maintenance, repair, spare parts, remote support), Engineering/solution planning
- Materials
- Ammonia, Frigen, Stainless steel, Water (as coolant carrier), Water
- Certificates
- ISO 9001, §6 ChemKlimaschutzV
- Industries
- Breweries, Soft drinks/beverages, Dairy industry/dairies, Food, Concrete cooling/construction, Chemical industry
- 01
Engineering/solution planning
- 02
Project design
- 03
Manufacturing in own plant
- 04
Test operation at the plant
- 05
Commissioning by own fitters
- 06
Service/maintenance/spare parts
- 07
Training
- 08
Documentation
Materials and refrigerants
Ammonia
Environmentally friendly refrigerant with a high enthalpy of vaporisation, the standard solution for the liquid chillers.
Frigen
Synthetic refrigerant used only in exceptional cases.
Stainless steel
Material for closed industrial cooling towers, especially for demanding environments.
Water
Used as a coolant carrier in the dairy industry for optimal hygiene.
Locations
Senden
DEHeadquarters and manufacturing plant
- Materials
- Stainless steel, ammonia (R717), Frigen, water
- Liquid chillers (100–2500 kW)
- Cooling towers (open and closed design)
- Freezing systems (blast freezers, contact freezers, combination freezers)
- Refrigeration plants for large-scale projects
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacturing of liquid chillers (process, product and space cooling)Assembly | – | – | – | – | Ammonia (refrigerant) |
| Assembly | – | – | – | – | Stainless steel |
| Planning and construction of refrigeration plants for large-scale projectsEngineering | – | – | – | – | Ammonia (refrigerant) |
| Construction of ice-making systems (flake ice, block ice, clear ice systems)Assembly | – | – | – | – | – |
| Manufacturing of cooling cells and cold-storage rooms (fresh storage)Assembly | – | – | – | – | – |
| Construction of freezing systems (blast freezers, contact freezers, combination freezers, freezingAssembly | – | – | – | – | – |
| Engineering | – | – | – | – | Ammonia |
| Project design and engineering of industrial refrigeration technologyEngineering | – | – | – | – | – |
| Commissioning and service (maintenance, repair, spare parts, remote support)Assembly | – | – | – | – | – |
| Assembly | – | – | – | – | Ammonia (refrigerant), rarely Frigen |
16 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Liquid chiller (manufactured product, cooling capacity 100–2500 kW per unit) | HANSA Industrieanlagen | – | – | – | Senden, Germany |
| Reciprocating compressor | – | – | – | – | Senden, Germany |
| Screw compressor (open or semi-hermetic design) | – | – | – | – | Senden, Germany |
| Plate evaporator (fully or module welded) | – | – | – | – | Senden, Germany |
| Shell-and-tube evaporator | – | – | – | – | Senden, Germany |
| Falling-film cooler/falling-film chiller | – | – | – | – | Senden, Germany |
| Evaporative condenser | – | – | – | – | Senden, Germany |
| air-cooled or water-cooled condenser | – | – | – | – | Senden, Germany |
| Cooling tower (open design, modularly prefabricated) | HANSA Industrieanlagen | – | – | – | Senden, Germany |
| closed industrial cooling tower made of stainless steel | HANSA Industrieanlagen | – | – | – | Senden, Germany |
| air-cooled recooling system | HANSA Industrieanlagen | – | – | – | Senden, Germany |
| fan-assisted hybrid cooler | HANSA Industrieanlagen | – | – | – | Senden, Germany |
| blast freezer/freezing tunnel with air cooling | HANSA Industrieanlagen | – | – | – | Senden, Germany |
| Contact freezer | HANSA Industrieanlagen | – | – | – | Senden, Germany |
| Combination freezer (HANSA development) | HANSA Industrieanlagen | – | – | – | Senden, Germany |
| two-stage compressor | – | – | – | – | Senden, Germany |
Additional services
Reference customers
Quality and certification
Systems are manufactured entirely in the company's own plant, subjected to test operation at the plant and fully documented. The use of first-class components and precise manufacturing of individual solutions are part of the quality claim.
| Evidence | Senden |
|---|---|
| ISO 9001 | |
| §6 ChemKlimaschutzV |
History
- 2014
Expansion of production capacities at the Senden plant