Small-series injection molding and plastic prototypes up to 100,000 parts with rapid tooling and micro injection molding
Hansemold GmbH
New on Amplifa
About Hansemold
Hansemold GmbH is a German manufacturer of small-series injection moldings and plastic prototypes. The company produces precision molded parts based on customers' CAD data – from components weighing around 300 grams down to micro injection molding, which is realized on a Babyplast machine. Tools are created through rapid tooling in aluminum, milled on HSC milling machines; combined with a master mold system, this enables fast and cost-efficient production runs of up to 100,000 components as well as pilot projects. Prototypes are made from the original material of the later series part. The service portfolio also includes insert technology, CAD/CAM-supported design and additive manufacturing. Customers come from industries such as aerospace, medical technology and the automotive industry.
- Processes
- Small-series injection molding, Plastic prototypes from original material, Micro injection molding (Babyplast machine), Insert technology, Rapid tooling - aluminum injection molds (HSC milling), Additive manufacturing (3D printing), Injection molding small series up to 100,000 parts, Rapid tooling (aluminum toolmaking via HSC milling)
- Materials
- Aluminum (toolmaking), Plastics (wide selection, original material possible), Plastics, Micro injection molding, Insert technology, HSC milling
- Industries
- Aerospace, Medical technology, Automotive industry
- 01
CAD/CAM design
- 02
Rapid tooling (aluminum toolmaking via HSC milling)
- 03
Injection molding / micro injection molding
- 04
Insert technology
- 05
Prototype and series production
Materials & Processes
Plastics
Wide range of materials; prototypes manufactured from the original material on request.
Aluminum (toolmaking)
Material for rapid-tooling injection molds with fast, cost-efficient HSC machining.
Micro injection molding
Production of small parts in the micro range using the Babyplast machine.
Insert technology
Overmolding of inserts for functional enhancement of injection-molded parts.
HSC milling
Fast, precise toolmaking for injection molds.
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Small-series injection moldingPlastics | – | – | 300 g | 100.000 components | – |
| Plastic prototypes from original materialPlastics | – | – | – | – | – |
| Micro injection molding (Babyplast machine)Plastics | – | – | – | – | – |
| Insert technologyJoining | – | – | – | – | – |
| Rapid tooling - aluminum injection molds (HSC milling)Engineering | – | – | – | – | Aluminum |
| Additive manufacturing (3D printing)Additive | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Babyplast micro injection molding machine | Babyplast | – | – | – | – |
| HSC milling machine | – | – | – | – | – |
Additional services