Development and production of custom LED solutions from electronics to the finished luminaire – Made in Germany
Hansen GmbH
Haselund (DE) · HeadquartersNew on Amplifa
We are hansen
Hansen GmbH is a family-owned company founded in 1984 and based in Haselund in North Frisia, which develops and produces custom LED solutions for illuminated advertising, retail interiors, elevators, architecture and industry. The portfolio includes LED panel lighting, LED profiles, LED chains and tubes, converters, power supplies, neon ballasts (EVGs), controls as well as converter boxes and cabinets. All essential manufacturing steps, from electronics production to the finished luminaire, take place under one roof at the headquarters; the development department creates layouts, prototype PCBs and control concepts whose robustness is tested in climate chambers under extreme environmental conditions. Three SEI laser systems of the type Mercury 2030 V500 are used for the production of LED panel lighting; the materials processed are acrylic and LED modules encapsulated in transparent polyurethane resin. The in-house light measurement technology with an integrating sphere (Ulbricht sphere) and measuring devices from Zeiss, Minolta and Gossen ensures reproducible results. The processes are certified to DIN EN ISO 9001:2015, and the products are delivered worldwide via a global distribution network.
- Site
- Haselund
- Processes
- Laser cutting/production of LED panel lighting with SEI laser systems, Development and production of LED solutions (electronics manufacturing, layouts, prototype PCBs,, Environmental testing in climate chambers for component robustness, Light measurement (luminance cd/m² on site, luminous flux in lumens, color values) in the light, Encapsulation of LED modules with transparent polyurethane resin, Manufacture of illuminated keder frame systems (Meisterkeder) for tension fabric solutions, Custom series production of LED systems (converters, power supplies, neon ballasts, controls), Development and design of custom LED solutions
- Materials
- Acrylic (solid acrylic illuminated letters), Polyurethane resin (transparent, encapsulation), Tension fabric (backlit textile printing), Acrylic, Polyurethane resin, Printed circuit boards, Tension fabric
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Founded
- 1984
- Employees
- around 80
- Industries
- Illuminated advertising, Retail interiors, Elevators, Architecture, Industry, Transport & Infrastructure
- 01
Research & development (layouts, prototype PCBs, control concepts)
- 02
Environmental testing in climate chambers
- 03
Laser cutting of LED panel lighting (SEI laser systems)
- 04
Electronics production and encapsulation (polyurethane resin)
- 05
Assembly into finished luminaires and systems
- 06
Light measurement in the light laboratory
- 07
Shipping and distribution via a global distribution network
Materials & Processes
Acrylic
Solid acrylic for illuminated letters, into whose milled groove the LED modules of the LED chain are inserted.
Polyurethane resin
Transparent resin for encapsulating the LED modules in acrylic letters.
Printed circuit boards
Substrate material of the LED modules, PCBs and controls produced in in-house manufacturing.
Tension fabric
Backlit textile printing in keder frame systems (Meisterkeder).
Locations
Haselund
DEHeadquarters: development, production, administration, sales
- Materials
- Acrylic, polyurethane resin, printed circuit boards
- 3 SEI laser systems Mercury 2030 V500
- Climate chambers for environmental testing
- Ulbricht sphere (50 cm diameter)
- Light measuring devices from Zeiss, Minolta, Gossen
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser cutting/production of LED panel lighting with SEI laser systemsMachining | – | – | – | – | Acrylic, Plastic |
| Development and production of LED solutions (electronics manufacturing, layouts, prototype PCBs,Engineering | – | – | – | – | Printed circuit boards |
| Environmental testing in climate chambers for component robustnessTesting | – | – | – | – | – |
| Light measurement (luminance cd/m² on site, luminous flux in lumens, color values) in the lightTesting | – | Ulbricht sphere 50 cm diameter | – | – | – |
| Encapsulation of LED modules with transparent polyurethane resinJoining | – | – | – | – | Acrylic, Polyurethane resin |
| Manufacture of illuminated keder frame systems (Meisterkeder) for tension fabric solutionsAssembly | – | – | – | – | – |
| Custom series production of LED systems (converters, power supplies, neon ballasts, controls)Assembly | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| High-end laser system (panel lighting production) | SEI Mercury 2030 V500 | 3 | – | 2022 | Haselund |
| Climate chambers for environmental testing | – | – | – | – | Haselund |
| Ulbricht sphere (light measurement) | – | 1 | 50 cm diameter | – | Haselund (light laboratory) |
| Light measuring devices (luminance/color measurement) | Zeiss, Minolta, Gossen | – | – | – | Haselund / mobile field service |
Additional services
Reference customers
Quality
Hansen GmbH has been certified to DIN EN ISO 9001:2015 since 2017. Quality assurance includes environmental testing in climate chambers as well as an in-house light laboratory with an Ulbricht sphere (50 cm diameter) and measuring devices from Zeiss, Minolta and Gossen.
| Evidence | Haselund |
|---|---|
| ISO 9001 |
History
- 1984
Founded as a family business; started in a small garage.
- 2017
Initial certification of the quality management system to DIN EN ISO 9001:2015.
- 2020
Change of generations: Dorothea and Hans-Thomas Hansen hand over the management to Tim and Martin Hansen; Reiner Hansen remains managing director. Renovation of the administration wing.
- 2022
Expansion of the machine fleet with the third SEI laser system (Mercury 2030 V500); sustainability measures: 240 kWp photovoltaic system, 18 electric vehicles, 5 charging stations, 39 JobRads.
- 2023
Acquisition of Laserworks by allinn B.V. (Amersfoort, NL) in an asset deal; new product Meisterkeder for illuminated keder frame systems.
- 2024
40th company anniversary.
- 2025
New product catalog 2025/2026 with over 100 pages.
- 2026
New design/rebranding and new website.