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Hanwha Advanced Materials – Fertigung

Develops and produces lightweight composite materials and molded parts for automotive, photovoltaics, and aerospace.

Hanwha Advanced Materials Logo

Hanwha Advanced Materials Co., Ltd.

Seoul · Sejong · Eumseong · Beijing · Frýdek-Místek · Opelika, AL · Monroe, MI · Georgetown, TX · MonterreyNew on Amplifa

1965Founded as Korea Hwaseong Industry
1986Entry into the automotive materials business
40.000 MT/JahrAnnual GMT production
30.800 t/JahrAnnual EPP production
7 production plants, 6 foreign subsidiarGlobal network in 5 countries

About Hanwha Advanced Materials

Hanwha Advanced Materials is a South Korean manufacturer of lightweight composite materials and molded parts made from them, headquartered in Seoul. In the automotive materials business since 1986, the company produces thermoplastic and thermoset composites such as GMT (StrongLite), LWRT (SuperLite), EPP (BuffLite), SMC, interior sheets and powder (IntermLite), as well as CFRTPC-based carbon fiber composites. From these, parts such as underbody covers, bumper structures, seat frames, headliners, underbody shields, and battery pack housings for electric vehicles are manufactured. A second pillar is solar materials: since 2010, EVA and POE encapsulants (calendering and T-die processes) as well as backsheets made from fluorinated films, hydrolysis-resistant PET, and polyolefin have been produced. The value chain extends from compound and sheet manufacturing through thermoforming, pressing, and injection molding to part development with CATIA, FEM, and crash simulation at the Sejong research institute. With production plants in Korea, China, the USA, Mexico, and the Czech Republic, the company supplies global automotive OEMs and photovoltaic module manufacturers; in 2022, the company was established through a physical spin-off from Hanwha Solutions.

Site
Seoul, South Korea
Processes
GMT Sheet Manufacturing (Glass Mat + GMT Sheet Production), GMT Press Forming (GMT Press Process), LWRT Sheet Manufacturing, Thermoforming (low-pressure thermoforming of LWRT), EPP Bead Manufacturing (EPP particle foam production), SMC Manufacturing (Sheet Molding Compound production), TPO Sheet Manufacturing (calendering, coating, laminating/embossing), PMC Manufacturing (Powder Slush Molding Compound: compounding, cryogenic grinding,
Materials
Polypropylene (PP), Glass fiber / glass mat, GMT (Glass Fiber Mat Reinforced Thermoplastics), LWRT (Low Weight Reinforced Thermoplastics), EPP (Expanded Polypropylene), EPS (Expandable Polystyrene, as reference), PVC, TPO (including bio- and recycled TPO)
Certificates
ISO 14001
Founded
1965
Industries
Automotive (lightweight construction, e-mobility), Photovoltaics/solar energy, Aerospace/defense (UAM, satellites, drones), Construction (SMC applications), Automotive (lightweight construction, e-mobility)
  1. 01

    Material/compound development

  2. 02

    Sheet manufacturing (GMT, LWRT, SMC, TPO)

  3. 03

    Thermoforming/pressing/injection molding

  4. 04

    Part development (CATIA, FEM, crash simulation)

  5. 05

    Testing and analysis

  6. 06

    Assembly/delivery

Materials and Processes

GMT

StrongLite (Glass Fiber Mat Reinforced Thermoplastics, PP/glass fiber)

Structural and underbody parts with steel-like strength at 20–25 % lower weight; approx. 70 % global market share.

LWRT

SuperLite (Low Weight Reinforced Thermoplastics)

Low-pressure thermoformable lightweight sheet for headliners, sun visors, and underbody parts; world market leader.

EPP

BuffLite (Expanded Polypropylene)

Lightweight, recyclable particle foam for bumper cores, tool cases, and packaging.

SMC

Sheet Molding Compound (among others CF-SMC, Epoxy-SMC, PU Composite)

Thermoset composite for automotive and construction parts such as hood, roof panel, and battery pack case.

CFRTPC

Carbon fiber composites (PEKK/CF, PPS/CF, PP/CF, HDPE/GF, HDPE/AF)

Thermoplastic carbon composites for UAM, satellites, drones, and e-vehicle structural parts.

TPO/PVC/TPU

IntermLite (interior sheets and PMC powder)

Interior surface materials including bio- and recycled TPO for door trim, instrument panel, and seat covers.

EVA/POE

Solar encapsulant (HEP/HPO series)

Calendered and T-die produced encapsulation films with high crosslinking and anti-hydrolysis properties for PV modules.

PET/Fluorpolymer

Backsheet (HBS series)

Rear-side solar insulation made from fluorinated films, weather-resistant PET, and polyolefin via coating, lamination, and co-extrusion.

Industries

Automotive (lightweight construction, e-mobility)Photovoltaics/solar energyAerospace/defense (UAM, satellites, drones)Construction (SMC applications)Automotive (lightweight construction, e-mobility)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
GMT Sheet Manufacturing (Glass Mat + GMT Sheet Production)Plastics––––PP, glass fiber mat
GMT Press Forming (GMT Press Process)Forming––––GMT (PP/glass fiber)
LWRT Sheet ManufacturingPlastics––––Thermoplastics, glass fiber
Thermoforming (low-pressure thermoforming of LWRT)Plastics––––LWRT
EPP Bead Manufacturing (EPP particle foam production)Plastics––––EPP (Expanded Polypropylene)
SMC Manufacturing (Sheet Molding Compound production)Plastics––––Unsaturated polyester resin, glass chopped strand, SMC (CF-SMC, Epoxy-SMC, PU Composite)
TPO Sheet Manufacturing (calendering, coating, laminating/embossing)Plastics––––TPO, PVC, TPU, bio-TPO, recycled TPO
PMC Manufacturing (Powder Slush Molding Compound: compounding, cryogenic grinding,Plastics––––TPU, PVC, TPO
Encapsulant Manufacturing (calendering and T-die processes)Plastics––––EVA, POE
Backsheet Manufacturing (coating/lamination, co-extrusion)Plastics––––fluoropolymer film, hydrolysis-resistant PET, polyolefin
Injection Molding (R&D mold process development)Plastics––––Thermoplastic composites, CFRTPC
Pressing (pressed part production, R&D)Forming––––SMC, GMT, thermoplastic composites
Part development/design (CATIA design, FEM bracket design, crash simulation)Engineering–––––

Additional services

Design/development (CATIA design, FEM, crash simulation)Molding/forming (thermoforming, pressing, injection molding)Testing/analysisCoating technologyThermal insulation components for battery packsTotal solution from material development, design/analysis, testing, and part forming

Reference customers

Korean and global OEMs in China, North America, and Europe (not named individually)

Quality and Certification

The SMC business is run according to the BIQS process quality system; the company maintains its own testing and analysis capabilities as part of its total solution chain. The Sejong and Eumseong sites are certified to ISO 14001.

EvidenceSejongEumseong
ISO 14001

Company History

  1. 1965

    Foundation of Korea Hwaseong Industry

  2. 1973

    Foundation of Korea Plastics Industry Co.

  3. 1974

    Foundation of Hanyang Chemical Co.

  4. 1986

    Entry into the automotive materials business

  5. 1988

    Merger of Hanyang Chemical and Korea Plastics Industry

  6. 1994

    Renaming to Hanwha General Chemicals

  7. 1999

    Separation into Hanwha Petrochemical (raw materials) and Hanwha General Chemicals (processing)

  8. 2004

    Production plant Beijing established

  9. 2006

    Production plants in Shanghai (China) and Alabama (USA) established

  10. 2007

    Acquisition of Azdel (LWRT) and renaming to Hanwha L&C

  11. 2009

    Production plant Ostrava/Czech Republic established

  12. 2010

    Start of the solar business; first domestic encapsulant production

  13. 2014

    Sale of the building materials division and renaming to Hanwha Advanced Materials

  14. 2016

    Production plant Monterrey/Mexico established

  15. 2020

    Merger with Hanwha Chemical and Hanwha Q Cells to form Hanwha Solutions

  16. 2022

    Foundation of the US solar company in Georgia; physical spin-off from Hanwha Solutions and restart as Hanwha Advanced Materials

  17. 2024

    New production plant in Texas/USA established

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