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Hapa – Fertigung

Develops and manufactures inline digital and flexo printing systems for pharmaceutical packaging, blister foils and BFS containers.

Hapa Logo

Hapa AG

Volketswil (Zurich), SwitzerlandNew on Amplifa

1933Founded
170Employees worldwide
8Operating units
90 %Export share of machines
8 %of revenue in research & development

About Hapa

Hapa AG is a Swiss manufacturer of printing systems for the pharmaceutical packaging industry, headquartered in Volketswil near Zurich. The company develops and produces inline and nearline printing solutions for web materials such as aluminium blister foil, carton board and labels, as well as systems for direct printing on sealed blisters and Blow-Fill-Seal containers. The portfolio includes digital drop-on-demand printing systems, UV flexographic and hybrid solutions, including in-house ink development and workflow automation for Pharma 4.0 environments. The processes are designed for GMP-compliant packaging lines and cover materials such as aluminium foil, PP, PE and PET. Hapa employs around 170 staff worldwide, exports 90% of its machines and is a member of the Coesia Group. Founded in 1933, the company is certified to ISO 9001:2015.

Site
Volketswil
Processes
Web printing (digital, flexographic and hybrid) for pharmaceutical web materials, Blister printing – direct printing on filled and sealed blisters (late-stage customization), Label printing (high-speed, high-volume pharmaceutical production), UV flexo printing (inline) for pharmaceutical web materials, In-house ink development (DOD inks, durable and abrasion-resistant), Workflow automation / software solutions for pharma packaging (Pharma 4.0), Consulting, Application testing
Materials
Aluminium (blister foil), PP (polypropylene), PE (polyethylene), PET (polyethylene terephthalate), Carton board, Aluminium foil (blister foil), Polypropylene (PP), Polyethylene (PE)
Certificates
ISO 9001:2015
Founded
1933
Employees
170
Industries
Pharmaceutical packaging industry
  1. 01

    Consulting and application testing

  2. 02

    Development of printing systems and software

  3. 03

    In-house ink development

  4. 04

    Manufacturing of printing systems

  5. 05

    Commissioning and training

  6. 06

    Service, maintenance and lifecycle upgrades

Materials and Processes

Alu

Aluminium foil (blister foil)

Main substrate for inline printing on blister machines since the Hapamatic in 1970.

PP

Polypropylene (PP)

Mono-material packaging for sustainable pharmaceutical packaging solutions.

PE

Polyethylene (PE)

Printing substrate for mono-material packaging in pharmaceutical production.

PET

PET

Printing substrate for mono-material packaging in pharmaceutical production.

Karton

Carton board

Substrate for coding and printing of folding cartons, as early as the Druma machine in 1953.

DOD

Digital Drop-on-Demand printing

Validated inline printing for GMP-compliant packaging lines with durable, abrasion-resistant inks.

Flexo

UV flexographic printing

Inline printing process for pharmaceutical web materials in high volumes.

BFS

Direct-to-container printing

Replaces labelling, embossing and pad printing directly in Blow-Fill-Seal production.

Locations

Standort Volketswil (Zurich)

Volketswil (Zurich)

CH

Headquarters, development and manufacturing

Materials
Aluminium foil, PP, PE, PET, carton board
  • Digimatic H 380
  • Webjet H903 3D
  • Blisterjet Agile
  • H863 LabelJet
  • BFSJET
  • redcube plus
  • evo+ printing systems
  • Web 4.0 5D

Printing Applications

Direct printing on sealed blisters
Direct printing on sealed blistersDigital printing · Pharmaceutical packaging industry
Direct printing on BFS bottles
Direct printing on BFS bottlesDirect-to-container printing · Pharmaceutical packaging industry
Web printing
Web printingDigital and flexographic printing · Pharmaceutical packaging industry
Label printing for large volumes
Label printing for large volumesDigital printing · Pharmaceutical packaging industry

Inside the production

Hapa Customer Services
Hapa Customer Services
Development engineer working on a printing system
Development engineer working on a printing system
Agile pharmaceutical packaging process
Agile pharmaceutical packaging process
Service portfolio across the entire machine lifecycle
Service portfolio across the entire machine lifecycle

Industries

Pharmaceutical packaging industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Web printing (digital, flexographic and hybrid) for pharmaceutical web materialsSurface––––Aluminium foil (blister foil), PP, PE, PET
Blister printing – direct printing on filled and sealed blisters (late-stage customization)Surface–––small batch sizesAluminium foil (blister foil)
Label printing (high-speed, high-volume pharmaceutical production)Surface––––Label material, Carton board
Surface––––Plastic (BFS containers)
Surface––––Aluminium foil, Carton board, Labels
UV flexo printing (inline) for pharmaceutical web materialsSurface––––Aluminium foil, pharmaceutical web materials
In-house ink development (DOD inks, durable and abrasion-resistant)Engineering–––––
Workflow automation / software solutions for pharma packaging (Pharma 4.0)Engineering–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Digital printing system for web materials (web printing)Hapa Digimatic H 380 (alu web printing)––––
Digital printing system for mono-material packagingHapa Webjet H903 3D––––
Digital printing system for sealed blistersHapa Blisterjet Agile––2025–
Label printing systemHapa H863 LabelJet––––
Direct-to-container printing system for BFS productionHapa BFSJET––2016–
Modular digital printing system for pharmaceutical applicationsHapa redcube plus––2015–
evo+ family printing systems (hybrid, flexo, fully digital)Hapa evo+––2023–
Digital full-colour inline web printingHapa Web 4.0 5D––2024–
Inline printing system for aluminium foils for blister machinesHapa Hapamatic––1970–
Carton coding/printing machineHapa Druma––1953–

Additional services

ConsultingApplication testingTechnical trainingTechnical support (08:00–24:00 CET)MaintenanceOriginal parts and consumables (inks, printing plates)Lifecycle upgrades and modernizationWorkflow automationIn-house ink development

Quality

Hapa AG's quality management system is certified to ISO 9001:2015. The printing systems are designed for validated inline printing in GMP-compliant pharmaceutical packaging lines.

EvidenceVolketswil (Zurich)
ISO 9001:2015

History

  1. 1933

    Founded in Zurich by Curt Bäbler as a patent brokerage; the name Hapa stands for "Handel mit Patenten" (trade in patents).

  2. 1953

    First entry into printing technology with the Druma printing machine for carton coding; several thousand units sold.

  3. 1962

    Recognition of the need for inline printing technology with the advent of the first blister machine.

  4. 1970

    Introduction of the Hapamatic, the world's first inline printing system for aluminium foils for blister machines.

  5. 1990

    Relocation of headquarters to Volketswil near Zurich; introduction of UV flexographic printing systems and later digital printing technology based on risographic UV technology.

  6. 2006

    Joined the Coesia Group headquartered in Bologna.

  7. 2007

    Introduction of the world's first fully digital DOD printing system for inline printing of blister foil.

  8. 2010

    Acquisition of a long-standing supplier and development partner to establish an in-house ink business.

  9. 2015

    Market launch of the redcube plus, a modular digital printing system.

  10. 2016

    Introduction of blisterjet and BFSJET for direct printing on sealed blisters and BFS bottles.

  11. 2023

    90th anniversary; market launch of the evo+ family (hybrid, flexo and fully digital printing).

  12. 2024

    Introduction of Web 4.0 5D for digital full-colour inline printing.

  13. 2025

    Introduction of blisterjet agile for late-stage customization of sealed blisters.

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