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HAPPY FOOD – Fertigung

Manufacturer of made-to-order cooked meat and vegetarian convenience products, deep-frozen and chilled, based in Stolzenau.

HAPPY FOOD Logo

HAPPY FOOD Feinkost GmbH

Stolzenau/Holzhausen (Weser)New on Amplifa

1989Founded
ca. 70Employees
approx. 3,000 t/yearProduction volume
approx. 1–10 tBatch size per production run

Expertise in Cooked Convenience Products

HAPPY FOOD Feinkost GmbH produces made-to-order cooked meat and vegetarian convenience products for industry, home care services, food retail, discount stores as well as gastronomy and large-scale consumers. Founded in 1989 by Heinrich Hesse and headquartered in Stolzenau/Holzhausen, the company emerged from a farm and a poultry slaughterhouse of the Hesse family and today processes around 3.000 t of chilled and deep-frozen products per year with approximately 70 employees. Materials processed include pork, beef, veal, poultry (chicken, turkey, duck, goose), game as well as vegetarian and vegan raw materials such as soy. The production spectrum covers various cooking techniques (contact grilling, deep-frying, hot air, steam cooking, sous-vide, water bath), computer- and laser-controlled cutting, mincing and chopping, gram-accurate portioning with sauce and vegetables, freezing (block and IQF) as well as packaging from bulk containers to small packs. Scalable batch sizes of approx. 1 t to 10 t per production run, an in-house deep-freeze warehouse for over 2,000 europallets and an in-house product development department with its own laboratory complete the value chain.

Site
Stolzenau
Processes
Teflon contact grilling, Deep-frying, Hot-air cooking, Steam cooking, Sous-vide cooking, Water-bath cooking, Boiling, Laser-controlled cutting (weight-accurate)
Materials
Pork, Beef, Chicken, Turkey, Duck, Goose, Game, Veal
Certificates
IFS Higher Level
Founded
1989
Employees
approx. 70
Industries
Industry, Home care services, Food retail, Discount, Gastronomy/Large-scale consumers, Retail
  1. 01

    Raw goods receiving

  2. 02

    Goods inspection in laboratory

  3. 03

    Cutting/Mincing/Chopping

  4. 04

    Forming

  5. 05

    Cooking

  6. 06

    Portioning

  7. 07

    Chilling and freezing

  8. 08

    Packaging

  9. 09

    Deep-freeze storage

  10. 10

    Delivery

Production Site

Standort Stolzenau/Holzhausen (Weser)

Stolzenau/Holzhausen (Weser)

DE

Production site/Headquarters

Lot size
approx. 1–10 t per production run
Materials
Pork, beef, veal, poultry, game, vegetarian/vegan
  • Cutting machines (computer- and laser-controlled)
  • Grinder
  • Bowl chopper
  • Filling technology
  • Spiral belt freezer
  • Tunnel freezer
  • Nitrogen freezer
  • 8-arm sorting scale
  • Thermoforming machine
  • Tray sealer
  • Cartoning machine
  • Multihead weigher with bagging machine
  • Deep-freeze warehouse (over 2,000 europallets)

Product Examples

Schnitzel variations and stuffed products
Schnitzel variations and stuffed productsCooking · Retail/Foodservice
Turkey strips
Turkey stripsLaser-controlled cutting · Retail
Meatballs
MeatballsForming (1–150g) · Foodservice
Meat patties
Meat pattiesForming · Foodservice
Holsteiner Schnitzel
Holsteiner SchnitzelTeflon contact grilling · Retail
Product range
Product rangeConvenience · Mixed

Inside the production

Our types of meat
Our types of meat
Fresh spices and ingredients
Fresh spices and ingredients
Production and technology
Production and technology
Made-to-order convenience products
Made-to-order convenience products
Sulphur tank
Sulphur tank
Delivery / goods receiving
Delivery / goods receiving
Truck ramp
Truck ramp

Industries

IndustryHome care servicesFood retailDiscountGastronomy/Large-scale consumersRetail

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Teflon contact grillingHeat treatment––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game, Vegetarian/vegan
Deep-fryingHeat treatment––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game, Vegetarian/vegan
Hot-air cookingHeat treatment––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game, Vegetarian/vegan
Steam cookingHeat treatment––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game, Vegetarian/vegan
Sous-vide cookingHeat treatment––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game, Vegetarian/vegan
Water-bath cookingHeat treatment––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game, Vegetarian/vegan
BoilingHeat treatment––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game, Vegetarian/vegan
Laser-controlled cutting (weight-accurate)Cutting––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game
Dicing 6x6mm to 30x30mmCutting––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game
Cutting into strips, julienne and grated piecesCutting––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game
Mincing (3mm, 5mm, 8mm)Cutting––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game
Fine chopping in bowl chopperCutting––––Pork, Beef, Chicken, Turkey, Duck, Goose, Game
Forming of meatballs 1g to 150g, burgers, patties, nuggetsForming––1g – 150g–Pork, Beef, Chicken, Turkey, Duck, Goose, Game, Vegetarian/vegan
Filling technology: gram-accurate portioning with vegetables and/or sauceAssembly–––––
Chilling & freezing (block freezing, IQF) with spiral belt, tunnel and nitrogen freezersSurface treatment–––––
Packaging (bulk containers, foodservice packaging 500g-5kg, small packs)Assembly––500g – 5kg––
Deep-freeze storage (over 2,000 europallets)Assembly–––––
Product development of convenience products from A-ZEngineering–––approx. 1t per production run – approx. 10t per production runPork, Beef, Chicken, Turkey, Duck, Goose, Game, Vegetarian/vegan
Microbiological controls in the in-house laboratoryTesting–––––

13 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cutting machines (computer- and laser-controlled)––––Stolzenau/Holzhausen
Filling technology (portioning)––––Stolzenau/Holzhausen
Spiral belt freezer––––Stolzenau/Holzhausen
Tunnel freezer––––Stolzenau/Holzhausen
Nitrogen freezer––––Stolzenau/Holzhausen
8-arm sorting scale––––Stolzenau/Holzhausen
Thermoforming machine––––Stolzenau/Holzhausen
Tray sealer––––Stolzenau/Holzhausen
Cartoning machine––––Stolzenau/Holzhausen
Multihead weigher with bagging machine––––Stolzenau/Holzhausen
Grinder––––Stolzenau/Holzhausen
Bowl chopper––––Stolzenau/Holzhausen
Deep-freeze warehouse (over 2,000 europallets)–1––Stolzenau/Holzhausen

Additional services

Product developmentIn-house laboratory / quality assuranceCooking techniques (contact grilling, deep-frying, hot air, steam cooking, sous-vide, water bath)Cutting/Mincing/ChoppingPortioning with sauce/vegetablesChilling & freezing (block/IQF)Packaging (bulk containers, foodservice, small packs)Deep-freeze storage (over 2,000 europallets)Custom made-to-order production

Quality Assurance and Certification

An in-house laboratory continuously monitors raw materials, intermediate and finished products microbiologically, supplemented by permanent cleaning and disinfection monitoring. Specific analyses are carried out with external laboratories; quality is regularly confirmed independently by experts.

EvidenceStolzenau/Holzhausen (Weser)
IFS Higher Level

Company History

  1. 1970er

    A poultry fattening operation and poultry slaughterhouse with their own marketing emerge from the Hesse family's farm.

  2. Ende 1970er

    Specialization in Barbary ducks and German geese.

  3. 1980er

    Market leadership position for fresh German ducks and geese.

  4. 1989

    Foundation of HAPPY FOOD Feinkost GmbH by Heinrich Hesse; first systems for cooking meat.

  5. 1990er

    Steady growth, investments in cooking techniques, new customers from industry, home care services, retail, discount and gastronomy/foodservice; the four children join the company.

  6. 2000er

    Expansion and modernization: boiling, steam cooking, hot-air cooking, contact grilling and deep-frying become available.

  7. 2004

    First IFS certificate at Higher Level.

  8. 2005

    Marc Hesse joins the management board.

  9. 2009

    Heinrich Hesse hands the company over to his four children; management: Cord and Marc Hesse.

  10. 2016

    Merger of Geflügelhof Holzhausen GmbH with HAPPY FOOD Feinkost GmbH.

  11. 2017

    Last goose slaughter; full focus on cooked meat and vegetarian convenience products.

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