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HARIBO – Fertigung

Manufacturer of fruit gum, licorice, marshmallow foam sugar and chewy candy, delivered to almost 200 countries.

HARIBO Logo

HARIBO GmbH & Co. KG

Grafschaft (Ringen) · Bonn · Solingen · Neuss · Pontefract (UK) · Dublin (IE) · Marseille · Uzès · Wattrelos (FR)New on Amplifa

1920Founded
approx. 7000Employees
9Sites (DE, UK, IE, FR)
over 100 million gummy bears/dayProduction volume (2013, approx. 16 factories)
approx. 1000different products worldwide

About HARIBO

HARIBO is a German family-owned confectionery manufacturer, founded in 1920 by Hans Riegel Sr. in Bonn (HAns RIegel BOnn). The company produces fruit gum, licorice, foam sugar (marshmallow) and chewy candy; its best-known product is the Goldbären (Goldbears), invented in 1922. Fruit gum production is carried out as casting into cornstarch powder molds (powder trays) with several hundred production stamps per figure, complemented by extrusion processes with high-pressure nozzles. Licorice is boiled from licorice root extract, cast into 5-kg raw blocks and further processed into snails, rolls or sticks. Further processes include marshmallow and chewy candy production with cooling tunnel, dragée coating and wax glazing. Prototypes of new figures are made from plaster using a CNC milling machine. Production sites are located in Bonn, Solingen and Neuss (MAOAM) in Germany as well as Pontefract (UK), Marseille, Uzès and Wattrelos (France). The group's headquarters has been in Grafschaft (Rhineland-Palatinate) since 2018; around 7000 employees produce approximately 1000 different products worldwide, including over two million MAOAM Bloxx daily.

Site
Grafschaft
Processes
Fruit gum casting into starch powder molds (powder trays), Extrusion of fruit gum (high-pressure nozzles, e.g. fruit gum snail/wheel), Licorice production (boiling, casting into 5-kg raw blocks, crushing, dissolving, casting/pressing), Licorice extrusion/pressing through nozzles (strings, rolls, sticks) and winding into snails, Dragée coating (encasing licorice core with sugar crust, e.g. Stafetten, Viola), Marshmallow/foam production (heating sugar with dextrose, whipping, pressing and cutting), Chewy candy production (preparation, heating, beating, pulling/stretching, cooling tunnel, cutting), Coating process (sugar solution, wax glaze)
Materials
Fruit gum mass, Gelatin, Licorice (licorice root extract), Cornstarch (powder), Sugar/glucose syrup/dextrose, Starch/wheat flour/wheat starch, Gum arabic (historical, Dancing Bear), Foam mass (marshmallow)
Certificates
FSSC 22000
Founded
1920
Employees
approx. 7000
Industries
Confectionery industry, Food/FMCG, Retail (grocery retail, drugstores, petrol stations)
  1. 01

    Product development (sketch, 3D master drawing, plaster prototype)

  2. 02

    Manufacture of production stamps

  3. 03

    Casting into starch powder molds or extrusion

  4. 04

    Drying in drying rooms

  5. 05

    Glazing process (wax/sugar coating)

  6. 06

    Packaging

  7. 07

    Logistics

Ingredients & Processes

FG

Fruit gum mass

Cast hot into cornstarch powder molds or extruded through high-pressure nozzles and colored with fruit and plant extracts.

GEL

Gelatin

Gelling agent of the classic Goldbears recipe.

LAK

Licorice (licorice root extract)

At least three percent licorice root extract guarantees the typical taste; basis of all licorice specialties.

STÄ

Cornstarch (powder)

Used as mold powder in the powder trays for the negative image of the fruit gum figures.

ZUC

Sugar/glucose syrup/dextrose

Basic raw materials for fruit gum, marshmallow and chewy candy masses.

MAR

Foam mass (marshmallow)

Sugar whipped with dextrose, pressed and cut, produced as Chamallows since 1996.

KAA

Chewy candy mass

Mass prepared with gelling agents and fat, which is pulled, cooled in the cooling tunnel and cut.

GIS

Plaster

Material for prototypes of new fruit gum figures, milled with a high-tech milling machine.

Sites

Standort Grafschaft (Ringen)

Grafschaft (Ringen)

DE

Headquarters/Registered office

Bonn

DE

Production site

Solingen

DE

Production site

Neuss

DE

Production site (MAOAM); new plant in Neuss-Holzheim planned

Standort Pontefract

Pontefract

UK

Production/Sales UK (Dunhills Pontefract PLC)

Dublin

IE

Sales (HARIBO Ireland Limited)

Marseille

FR

Production (Haribo Ricqles-Zan)

Uzès

FR

Production/Factory museum

Wattrelos

FR

Production

Products

HARIBO Product Range
HARIBO Product RangeFruit gum, licorice, marshmallow foam sugar · Confectionery industry
MAOAM Chewy Candy
MAOAM Chewy CandyChewy candy production · Confectionery industry
Mr. Fruitman (MAOAM mascot)
Mr. Fruitman (MAOAM mascot)Fruit gum shaping · Confectionery industry

Inside the production

Employee inspecting finished fruit gum figures
Employee inspecting finished fruit gum figures
Flavour expert performing smell test on Goldbears
Flavour expert performing smell test on Goldbears
Historic HARIBO advertising
Historic HARIBO advertising
Interior view of a HARIBO store in the UK
Interior view of a HARIBO store in the UK
Product image Chain
Product image Chain

Industries

Confectionery industryFood/FMCGRetail (grocery retail, drugstores, petrol stations)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Fruit gum casting into starch powder molds (powder trays)Casting––––Fruit gum mass (with fruit and plant extracts, Cornstarch powder
Extrusion of fruit gum (high-pressure nozzles, e.g. fruit gum snail/wheel)Plastics––––Fruit gum mass
Licorice production (boiling, casting into 5-kg raw blocks, crushing, dissolving, casting/pressing)Casting––5 kg (raw licorice block)–Licorice mass (licorice root extract, starch)
Licorice extrusion/pressing through nozzles (strings, rolls, sticks) and winding into snailsPlastics––––Licorice mass
Dragée coating (encasing licorice core with sugar crust, e.g. Stafetten, Viola)Surface––––Licorice, Sugar
Marshmallow/foam production (heating sugar with dextrose, whipping, pressing and cutting)Plastics––––Foam mass (sugar, glucose/dextrose)
Chewy candy production (preparation, heating, beating, pulling/stretching, cooling tunnel, cutting)Plastics––––Chewy candy mass (sugar, glucose syrup, gelling agents, fat)
Coating process (sugar solution, wax glaze)Surface––––Sugar solution, Wax
Pressing chewy candy mass into round shapes (Pinballs)Forming––––Chewy candy mass
Prototype production by milling (plaster prototype from 3D master drawing)Machining––––Plaster
Production of stamp casting molds (several hundred production stamps per figure)Casting––––Stamp material for powder impressions
Pontefract Cakes production UK (filling into preformed starch shells, curing, glazing process)Casting––––Licorice mass, Starch
Packaging as random mix by weight (mixing container upstream of packaging machine)Assembly–––––
Drying in drying rooms (several days)Heat treatment––––Fruit gum
FSSC 22000-certified food production (quality/hygiene standards, laboratory analysis atTesting–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
High-tech milling machine for plaster prototypes–––––
Filling nozzles (casting station for fruit gum negative molds)–––––
Extruder/high-pressure presses with nozzles–––––
Conveyor belt for powder trays–––––
Glazing drum for fruit gum–––––
Packaging machine–––––
Cooling tunnel (chewy candy)–––––

Additional services

Production of fruit gum, licorice, marshmallow foam sugar, chewy candyDistribution in almost 200 countriesOnline shopFactory outlets/shopsConsumer service

Reference customers

Europa-Park (competition partner)Warner Bros. (Harry Potter licence)Almdudler (cooperation)Ravensburger (competition partner)Volkswagen (competition partner)OTTO (competition partner)

Quality

HARIBO produces FSSC 22000 certified; all production plants worldwide meet this food safety standard. Raw materials are checked at every goods receipt and analyzed in the laboratory; an internal team of taste experts regularly tests the product range and new products.

EvidenceGrafschaft (Ringen)BonnSolingenNeussPontefractMarseilleUzèsWattrelos
FSSC 22000

History

  1. 1920

    Foundation by Hans Riegel Sr. on December 13 in Bonn (HAns RIegel BOnn); production in a backyard washroom in Kessenich.

  2. 1922

    Invention of the TANZBÄREN (Dancing Bear), predecessor of the Goldbear.

  3. 1925

    Start of licorice production.

  4. 1930

    Growth to approx. 400 employees; main construction of the production facility in Bonn; slogan "Haribo macht Kinder froh" (Haribo makes children happy).

  5. 1945

    Death of founder Hans Riegel; his wife Gertrud temporarily takes over.

  6. 1946

    Sons Hans and Paul Riegel take over management; approx. 1000 employees in 1950.

  7. 1960

    Market launch of the Goldbears; registered as a trademark in 1967.

  8. 1961

    Acquisition of Bonera (Haribo Nederland, Breda).

  9. 1967

    Stake in Lorette, Marseille (Haribo-France).

  10. 1968

    Stake in Dr. Hillers, Solingen (complete acquisition in 1979).

  11. 1972

    Stake in Dunhills (UK, Pontefract Cakes), fully acquired in 1994.

  12. 1986

    Acquisition of Edmund Münster (MAOAM); MAOAM has belonged to HARIBO ever since.

  13. 1987

    Merger of Haribo-France with Ricqles Zan; founding of the Hans Riegel Foundation.

  14. 1996

    Start of Chamallows (marshmallow) production.

  15. 2009

    Death of Paul Riegel; re-establishment of Haribo Holding GmbH & Co. KG in 2010.

  16. 2013

    Death of Hans Riegel jun.; approx. 16 factories producing over 100 million gummy bears per day.

  17. 2018

    Relocation of headquarters from Bonn to Grafschaft (Rhineland-Palatinate).

  18. 2020

    100th company anniversary; closure of the Wilkau-Haßlau plant.

  19. 2021

    Conversion of Pico-Balla to a vegetarian recipe.

  20. 2024

    Planning of a new, sustainable confectionery plant in Neuss-Holzheim.

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