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Haug Electronic Solutions – Fertigung

Manufacturer of customized cable assemblies, custom inductors and holistic solution electronics from Stuttgart.

Haug Electronic Solutions Logo

Haug Components Holding GmbH

Stuttgart (DE) · Repro Elektronik Slovakia (SK)New on Amplifa

ca. 1950Founded
2 sitesStuttgart (DE) and Slovakia (SK)
0.08–300 mm²Cable cross-section range
ca. 500 × 500 × 500 mm / 30 kgMax. inductor size
from 1 pieceMinimum quantity inductors

About Haug Electronic Solutions

Haug Electronic Solutions is a manufacturer of cable assemblies, custom inductors, shielding materials and electronic components headquartered in Stuttgart. Cable assembly – from unshielded and shielded cables between 0.08 mm² and 300 mm² up to complex wiring harnesses – takes place at its own production site Repro Elektronik Slovakia in Slovakia. The portfolio includes current-compensated chokes, PFC and storage chokes, switched-mode power supply transformers, current transformers as well as SMD transformers, from 1 piece up to approx. 500 x 500 x 500 mm and 30 kg. In addition, injection-molded overmolding, 3D printing, cable printing as well as design-in development and sampling are offered. All manufacturing takes place in Europe. Customers come from the automotive, industrial automation, medical technology, mechanical engineering, energy technology and telecommunications sectors; delivery is worldwide including customs clearance.

Site
Stuttgart
Processes
Cable assembly, Processing of unshielded and shielded cables (0.08 mm² to 300 mm²), Cutting and stripping, Processing of ferrules, crimp contacts and connectors, Injection-molded overmolding of plugs or connectors, Printing of wires, cables and wiring harnesses, Electrical testing (100 %), high-voltage tests, insulation tests, dimensional inspections, Prototyping & zero series
Materials
MUMETALL®, VITROVAC® 6025X, VITROPERM®, Copper (cable/wire, wound goods), Plastic (injection-molded overmolding), Copper, Plastic
Certificates
ISO 9001:2015
Founded
ca. 1950
Industries
Automotive / Electromobility, Industrial automation, Medical technology, Mechanical engineering, Pharmaceutical industry, Welding technology
  1. 01

    Technical consulting & requirements analysis

  2. 02

    Design-in & development

  3. 03

    Feasibility check & costing

  4. 04

    Prototyping & sampling

  5. 05

    Cable assembly / inductor manufacturing (Slovakia)

  6. 06

    100 % electrical testing & QA

  7. 07

    Logistics & worldwide shipping

Materials & Processes

MUMETALL®

MUMETALL®

Soft magnetic material for shielding magnetic stray fields of devices and assemblies.

VITROVAC® 6025X

VITROVAC® 6025X

Soft magnetic material for shielding foils and tapes with high permeability and insensitivity to elastic deformation.

VITROPERM®

VITROPERM®

Nanocrystalline material for EMC shielding with high thermal stability and low core losses.

Cu

Copper

Conductor and winding material for cable assemblies and inductors.

KU

Plastic

Injection-molded overmolding of connectors as well as 3D printing.

Sites

Standort Stuttgart

Stuttgart

DE

Headquarters, sales, development and warehouse (pickup address)

  • Warehouse
Standort Repro Elektronik Slovakia

Repro Elektronik Slovakia

SK

Production site cable assembly

Lot size
Prototypes to high-volume series
Materials
Cable/wire, plastic
  • Injection molding
  • 3D printing
  • Testing equipment

Components & Solutions

Cable assembly / wiring harness
Cable assembly / wiring harnessCable assembly · Mechanical engineering, medical technology, electromobility
Copper coil for inductors
Copper coil for inductorsWound goods · Energy technology, power electronics
Electronic components on PCB
Electronic components on PCBDistribution & design-in · Power electronics
Chokes / magnetic components
Chokes / magnetic componentsWound goods · Industry, UPS, power supplies

Inside the production

Assembly workstation in cable assembly
Assembly workstation in cable assembly
Optical inspection
Optical inspection
Preparation of cable processing
Preparation of cable processing
Functional testing of cable assemblies
Functional testing of cable assemblies
Cutting and stripping
Cutting and stripping
Raw material warehouse
Raw material warehouse
Custom cable assemblies
Custom cable assemblies

Industries

Automotive / ElectromobilityIndustrial automationMedical technologyMechanical engineeringPharmaceutical industryWelding technologyBiotechnologyEnergy technology / Photovoltaics / Energy storageTelecommunicationsPower supplies / UPS / ConvertersElectric drives

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable assemblyAssembly––––Cable/wire (unshielded and shielded)
Processing of unshielded and shielded cables (0.08 mm² to 300 mm²)Assembly––––Copper conductors (cable/wire)
Cutting and strippingAssembly–––––
Processing of ferrules, crimp contacts and connectorsJoining–––––
Injection-molded overmolding of plugs or connectorsPlastics––––Plastic
Printing of wires, cables and wiring harnessesSurface–––––
Electrical testing (100 %), high-voltage tests, insulation tests, dimensional inspectionsTesting–––––
Prototyping & zero seriesEngineering–––––
Assembly–ca. 500 x 500 x 500 mmca. 30 kg1 pieceFerrite/magnetic materials, Copper (wound goods)
Plastics––––MUMETALL®, VITROVAC® 6025X, VITROPERM®
Custom development, customer-specific dimensioning and adaptation, samplingEngineering–––––
Engineering–––––
3D printingAdditive––––Plastic

Additional services

Technical consultingCustom development / design-inCustomer-specific dimensioning and adaptationSampling and prototype constructionSeries productionTesting and quality assurance (100 % electrical testing, high-voltage tests, insulation tests)Shielding solutionsPlastic processing and 3D printingLogistics (DPD, UPS, Schenker; worldwide shipping incl. customs declaration)Design-in development for connectors and components

Quality & Certification

Every assembled cable assembly undergoes 100 % electrical testing; on request, high-voltage tests (up to 25 kV test voltage), insulation and partial discharge tests as well as dimensional inspections are possible.

EvidenceStuttgart
ISO 9001:2015

History

  1. ca. 1950

    Company founded 75 years ago; initially focused on basic electronic components.

  2. Expansion of the portfolio to include more complex systems.

  3. 2000

    Investments in research and development; established as a partner in the DACH region, among others in automotive and medical technology.

  4. 25 years of Repro Elektronik Slovakia – production site for cable assemblies.

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