Manufacturer of punched and insulation parts as well as electrical insulating materials for electric motors, generators and transformers since 1961.
Hauler & Hermann GmbH
Filderstadt-Harthausen (headquarters, Neuffener Weg 25) · Filderstadt (Plant 2, Carl-Zeiss-Straße 24)New on Amplifa
About Hauler & Hermann
Hauler & Hermann GmbH is a family-run specialist company based in Filderstadt near Stuttgart that has been manufacturing and distributing insulation parts, punched, bent and formed parts as well as electrical insulating materials for the electrical industry since 1961. The product range includes slot insulation, cover boards, interlayer boards, phase separators, armature and field coil insulation, turn-to-turn insulation, slot closure wedges and special parts made to drawing. Production takes place on eccentric presses as well as punching and folding machines; six slitting machines convert roll material from 4 mm strip width or from 23 µm film thickness. The in-house toolmaking department with CNC turning, milling and grinding machines enables rapid implementation of new projects including tools; prototypes are produced from a quantity of 1. Materials processed include press-span, pressboard, Diamond Dotted Paper and film, polyester and polyimide films, aramid papers as well as laminates such as DMD, NPN and NKN. Customers come from electric motor, transformer and generator manufacturing, wind power, automotive, railway technology, medical technology and aerospace.
- Site
- Filderstadt
- Processes
- Punching (stamped parts), Bending (bent parts), Forming/formed parts (embossing, folding), Slitting / cutting of strips (converting from 4 mm strip width, films from 23 µm), Toolmaking (CNC turning, milling, grinding), Manufacture of insulation parts: slot insulation, cover boards/slot caps, interlayer boards,, Manual production of insulation parts (e.g. insulation kits for UPS systems), In-house toolmaking (CNC turning, milling, grinding)
- Materials
- Press-span (cellulose), Pressboard / press-span sheet PSP 3010, Pressboard / press-span sheet PSP 3050, Diamond Dotted Paper (DDP), Diamond Dotted Paper TU (thermally upgraded), Diamond Dotted Film (DDF), Polyester film Mylar type A (PET), Press-span PET press-span laminate
- Certificates
- DIN EN ISO 9001:2015, DIN EN ISO 14001:2015, ISO 9001, ISO 14001
- Founded
- 1961
- Industries
- Electrical industry/electric motor manufacturing, Transformer manufacturing, Generator manufacturing (including turbogenerators), Wind power, Automotive, Railway technology
- 01
Toolmaking (CNC turning, milling, grinding)
- 02
Slitting/converting
- 03
Punching on eccentric presses and punching and folding machines
- 04
Embossing, folding, bending
- 05
Manufacture of special parts to drawing
- 06
Distribution of electrical insulating materials as roll goods
Materials and Processes
Press-span (cellulose)
Natural product made of cellulose fibers for transformer and electric motor manufacturing, insulation class A up to 105 °C.
Pressboard (press-span sheets) 1.0–6.0 mm
Rigid cellulose sheets for barriers, spacers and support strips in oil-filled transformer manufacturing.
Diamond Dotted Paper (DDP/DDP TU)
Insulating paper with diamond-shaped epoxy resin coating used as layer insulation in oil-filled transformers; TU version thermally stabilized.
Diamond Dotted Film (DDF)
Film with diamond-shaped epoxy resin coating, mainly for instrument transformers in the transformer and high-voltage sector.
Polyester film Mylar type A (PET)
Dimensionally stable, embossable PET film of thermal class B (130 °C) for slot insulation, cover boards and phase separators.
Press-span PET press-span laminate
Three-layer laminate with high dielectric strength and absorbent press-span surface for the impregnation process.
DMD laminate (Dacron-Mylar-Dacron)
Three-layer laminate of nonwoven and polyester film (0.15–0.45 mm) for thermal classes B and F, readily bondable with impregnating resins.
NPN laminate (Nomex-PET-Nomex)
Laminate of thermal class F (155 °C) in types NPN/50, /80 and /130, total thicknesses 0.17 to 0.63 mm.
NKN laminate (Nomex-Kapton-Nomex)
High-performance laminate of thermal class H (180 °C) with a Kapton core for thermally highly stressed motors and generators.
Nomex 410 aramid paper (DuPont)
Calendered aramid paper of thermal class H in thicknesses from 0.05 to 0.76 mm for virtually every insulation application.
Kapton HN polyimide film (DuPont)
High-performance film of thermal class C with no melting point for applications up to 400 °C.
Special materials (glass fiber laminate, PEEK, mica, nonwovens, prepregs)
Further materials that can be processed, including glass fiber laminate for slot closure wedges, PEEK films, mica tapes and polyester nonwovens.
Locations
Filderstadt-Harthausen
DEHeadquarters with sales and production (Neuffener Weg 25)
- Lot size
- Prototypes from 1 piece to large-scale series
- Materials
- Press-span, pressboard, DDP, DDF, Mylar, DMD, NPN, NKN, Nomex, Kapton
- 6 slitting machines
- Punching and folding machines
- Eccentric presses
- CNC lathe
- CNC milling machine
- CNC grinding machine
Filderstadt (Plant 2)
DEPlant 2 (Carl-Zeiss-Straße 24)
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Punching (stamped parts)Forming | – | – | – | 1 piece (prototypes from lot size 1) – Large-scale series | Press-span, Pressboard, Diamond Dotted Paper (DDP), Diamond Dotted Film (DDF), Polyester film Mylar A (PET), Press-span PET press-span laminate, DMD laminate, NPN laminate, NKN laminate, Nomex 410 aramid paper, Kapton polyimide film |
| Bending (bent parts)Forming | – | – | – | – | Electrical insulating materials (insulating papers, films, |
| Forming/formed parts (embossing, folding)Forming | – | – | – | – | Electrical insulating materials (insulating papers, films, |
| Slitting / cutting of strips (converting from 4 mm strip width, films from 23 µm)Forming | tight tolerances (not specified) | slit rolls from 4 mm strip width | – | – | Press-span, DDP, DDF, Mylar A, Press-span PET laminate, DMD, NPN, NKN, Nomex 410, Kapton |
| Toolmaking (CNC turning, milling, grinding)Machining | – | – | – | – | Metal (tool steel, not specified) |
| Manufacture of insulation parts: slot insulation, cover boards/slot caps, interlayer boards,Plastics | – | – | – | 1 piece | Press-span, Pressboard PSP 3010/PSP 3050, DDP, DDF, Mylar A, Press-span PET laminate, DMD, NPN, NKN, Nomex 410, Kapton, Glass fiber laminate, Mica tapes, Nonwovens, Prepregs, Self-adhesive materials, PEEK films |
| Manual production of insulation parts (e.g. insulation kits for UPS systems)Assembly | – | – | – | – | Insulating materials |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Slitting machine | – | 6 | Strip widths from 4 mm; films from 23 µm | – | Filderstadt |
| Eccentric press (punching and folding machines) | – | – | – | – | Filderstadt |
| CNC lathe | – | – | – | – | Filderstadt |
| CNC milling machine | – | – | – | – | Filderstadt |
| CNC grinding machine | – | – | – | – | Filderstadt |
Additional services
Quality
Hauler & Hermann is certified to DIN EN ISO 9001:2015 and DIN EN ISO 14001:2015 (QUACERT, validity 14.03.2024–13.03.2027) and works according to the zero-defect principle; the company is also a certified UL repackager.
| Evidence | Filderstadt |
|---|---|
| ISO 9001 | |
| ISO 14001 |
History
- 1961
Founded by Herbert Hauler and Alois Hermann in a garage in Filderstadt; production of punched and insulation parts as well as strip cuts.
- 1972
Move into the company's own production premises at Neuffener Weg 25 in Filderstadt-Harthausen.
- 1986
Extension of a production and storage hall; specialization in formed and bent parts.
- 1989
Conversion into Hauler & Hermann GmbH and continuation in the 2nd generation.
- 1992
Construction of a new production hall with modern offices and production machines.
- 2007
Expansion of the Neuffener Weg 25 site with new offices and production workstations.
- 2011
New construction of a storage and production hall for parts for wind turbine generators and automotive.
- 2021
60th company anniversary.
- 2023
Partial handover of management to the 3rd generation: Gabriele Wille hands over to Yannick Wille.
- 2024
Rebranding as of 01.03.2024 with a new brand identity and an evolved strategy.