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Hauptkorn – Fertigung

High-pressure humidification, water, and process air technology for industry and trades since 1993

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Hauptkorn

New on Amplifa

1993Founded
1995Development of industrial high-pressure humidification

About Hauptkorn

Hauptkorn plans, develops, constructs, and installs its own systems for humidification, water, and process air technology. The company's origins lie in paint technology, which remains a core competency today: existing paint lines are converted to waterborne paint technology (Refit), supplemented by filterless overspray separation using cyclone technology. As early as 1995, Hauptkorn developed industrial high-pressure humidification technology, which has gained worldwide acceptance according to the company; this allows for controlled humidification of production and storage facilities of any size. The portfolio also includes compressed air preparation for waterborne paints and combustion air, the creation of test and process climates up to cleanroom technology, and modular, scalable water treatment up to centralized plant water supply. In addition to new systems, Hauptkorn handles transport, on-site installation, employee training including documentation, as well as long-term maintenance and care. Reference projects range from the door and facade industry to machine tool building and solar module manufacturing, as well as engine and plant construction.

Processes
Compressed air preparation for waterborne paints, Compressed air preparation for combustion air, Creation of test climate, Creation of process climate, Filterless overspray separation with cyclone technology, Water treatment technology (modular, scalable up to centralized plant water supply), Room humidification / external high-pressure humidification technology for production and storage, Air treatment technology / process climate up to cleanroom technology
Materials
High-pressure humidification technology, Filterless Cyclone Separation, Waterborne Paint Refit, Process Air Technology, Water Treatment Technology, Air Purification Technology
Founded
1993
Industries
Painting/Coating Industry, Door and Element Industry, Woodworking/Furniture Industry, Printing Press Industry, Solar Module Manufacturing, Motor/Plant Construction
  1. 01

    Planning and Development

  2. 02

    Construction of Plants

  3. 03

    Transport

  4. 04

    On-site Installation

  5. 05

    Employee Training incl. Documentation

  6. 06

    Maintenance and Care

Technologies and Processes

FE

High-pressure humidification technology

Technology developed in 1995 for controlled humidification of production and storage facilities of any size.

ZYL

Filterless Cyclone Separation

Filterless overspray separation with constantly high removal efficiency and significantly lower operating costs.

REFIT

Waterborne Paint Refit

Conversion of existing paint lines to waterborne paint technology for energy and cost savings.

PROZLUFT

Process Air Technology

Compressed air preparation for waterborne paints and combustion air, as well as creation of test and process climates up to cleanroom technology.

WASSER

Water Treatment Technology

Modular and scalable from small quantities to centralized plant water supply.

LUFTREIN

Air Purification Technology

Cleaning and treatment of contaminated workshop air.

Systems and Components

Process Climate System Paint Line
Process Climate System Paint LineProcess Air Technology · Door Industry
Air Humidification Facade Production
Air Humidification Facade ProductionHumidification Technology · Façade Construction
Water Treatment System
Water Treatment SystemWater Treatment · Plant Construction
Process Air Preparation
Process Air PreparationProcess Air Technology · Plant Construction
Hall Humidification
Hall HumidificationHumidification Technology · Industry

Inside the production

Schindler Façade Project, Roding
Schindler Façade Project, Roding
Brochure Humidification Technology Complete System
Brochure Humidification Technology Complete System

Industries

Painting/Coating IndustryDoor and Element IndustryWoodworking/Furniture IndustryPrinting Press IndustrySolar Module ManufacturingMotor/Plant ConstructionFaçade ConstructionTrades

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Compressed air preparation for waterborne paintsEngineering–––––
Compressed air preparation for combustion airEngineering–––––
Creation of test climateEngineering–––––
Creation of process climateEngineering–––––
Filterless overspray separation with cyclone technologySurface–––––
Water treatment technology (modular, scalable up to centralized plant water supply)Engineering–––––
Room humidification / external high-pressure humidification technology for production and storageEngineering–––––
Air treatment technology / process climate up to cleanroom technologyEngineering–––––
Conversion (Refit) of existing paint lines to waterborne paint technologySurface–––––
Planning, development, construction, and installation of own products and systemsEngineering–––––
Installation, transport, training, and maintenance and care of systemsAssembly–––––
Cleaning and treatment of contaminated workshop airEngineering–––––

Additional services

Planning, development, construction, and installation of own products and systemsConversion/Refit of existing paint lines to waterborne paint technologyTransport and on-site installation of systemsEmployee training at the customer's premises incl. documentation materialMaintenance and care of systems, even long-termIndividually tailored complete water and air treatment and management systems

Reference customers

Schindler FaçadenGarant Türenfabrik (Erfurt/Ichtershausen)Solarwatt DresdenCaterpillar Energy Solutions / MWM, MannheimRobert Bürkle GmbH, FreudenstadtRudolf Spielplatz AG, SchweizRieder Türenfabrik, ZillertalFa. BorneSchörghuber Spezialtüren, AmpfingHeidelberger Druckmaschinen AGVenjakob

History

  1. 1993

    Founding of the company; origins in paint technology

  2. 1995

    Development of industrial high-pressure humidification technology, which has gained worldwide acceptance

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