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Hawle – Fertigung

Manufacturer of valves, hydrants and system solutions for water and gas supply.

Hawle Logo

Hawle Beteiligungsgesellschaft m.b.H.

Vöcklabruck (A-4840) · FrankenmarktNew on Amplifa

1948Founded
1,700Employees (Group)
EUR 335 millionRevenue (entire Group)
13,000Products in the range
up to DN 600Coating size (EWS)

Valves for water and gas supply since 1948

Hawle is an internationally active manufacturer of valves and system solutions for water and gas supply, headquartered in Vöcklabruck, Austria. The family business, founded in 1948 by Engelbert Hawle, develops, produces and distributes more than 13,000 products with around 1,700 employees, including gate valves, butterfly valves, hydrants, service connection fittings, tapping and locking clamps as well as fittings and pipe connections. Value creation takes place with a high level of in-house manufacturing depth: own foundry, machining, spindle production from duplex stainless steel, own elastomer and plastic products, robot-controlled epoxy powder coating using the epoxy fluidized bed sintering process (EWS) up to DN 600, as well as assembly and testing in the company's own testing facility. Production takes place in Austria (Vöcklabruck, Frankenmarkt) as well as in further European and Turkish plants. The products are used worldwide in drinking water and wastewater networks of municipalities, associations and industry, complemented by digital solutions such as H4.live and the Hawle.live APP as well as maintenance and leak detection services of Hawle Service GmbH.

Site
A-4840 Vöcklabruck
Processes
Production of saddle flanges from grey cast iron (casting production), Own foundry in Austria, Machining, Epoxy powder coating using the epoxy fluidized bed sintering process (EWS), robot-controlled, Blue Shield surface coating up to DN 600, Own elastomer and plastic products (rubber processing), Spindle production (rolled threads), Assembly
Materials
Grey cast iron, Ductile iron, Stainless steel (NIRO), Duplex spindles, Aluminium, POM, PE, PVC
Certificates
ISO 9001, ISO 14001, ISO 50001, ISO 45001, GSK (Quality Association for Heavy Corrosion Protection)
Founded
1948
Employees
1700
Industries
Drinking water supply, Gas supply, Wastewater disposal, Hydropower, Fire protection, Industrial water supply
  1. 01

    Design and product development

  2. 02

    Own foundry (grey cast iron/ductile iron casting)

  3. 03

    Machining

  4. 04

    Spindle production (rolled threads from duplex stainless steel)

  5. 05

    Own elastomer and plastics production

  6. 06

    Robot-controlled epoxy powder coating (EWS, Blue Shield)

  7. 07

    Assembly

  8. 08

    Testing in the in-house testing facility

  9. 09

    Sales and service (Hawle Service GmbH)

Materials and processes

GJL

Grey cast iron

Material of the original saddle flange and classic cast valves.

SGG

Ductile iron

Main material for gate valves, hydrants and fittings with high strength.

NIRO

Stainless steel

Used for fully corrosion-free hydrants and corrosion-resistant components.

1.4162

Duplex stainless steel

Spindles with 21.5 % chromium content for maximum corrosion protection and rolled threads.

Al

Aluminium

Material for above-ground and underground hydrants.

St

Steel

For pipe connections and valves for all common pipe materials.

POM

POM

Plastic for service connection fittings and valves.

PE

PE

Pipe material for thrust-resistant push-fit fittings and connection solutions.

PVC

PVC

Pipe material for System 2000 and tapping technology.

EWS

Epoxy powder coating (Blue Shield)

Epoxy fluidized bed sintering process, robot-controlled up to DN 600, GSK-certified and suitable for drinking water.

EL

Elastomer seals

In-house rubber processing for soft-sealing gate valves and sealing systems.

Locations

Vöcklabruck

AT

Headquarters, plant and corporate head office

Materials
Grey cast iron, ductile iron, stainless steel, elastomer
  • Own foundry
  • Robot-controlled coating system (EWS) up to DN 600
  • Machining
  • Spindle production
  • In-house testing facility

Frankenmarkt

AT

Plant and central warehouse with over 10,000 pallet spaces

Materials
Grey cast iron, ductile iron

Products

E3 gate valve
E3 gate valveCasting/surface · Drinking water supply
Combi valves
Combi valvesCasting/surface · Water distribution
Butterfly valves
Butterfly valvesCasting/surface · Water distribution
Service connection fittings
Service connection fittingsDuctile iron/POM · Service connection
Tapping and locking clamps
Tapping and locking clampsCasting · Tapping under pressure
Fittings
FittingsDuctile iron/POM · Pipe connection

Inside the production

Robot during epoxy coating of Hawle products
Robot during epoxy coating of Hawle products
Hydrant testing facility: testing of a hydrant
Hydrant testing facility: testing of a hydrant
Employees at Hawle
Employees at Hawle
Company founder Engelbert Hawle joining two pipes in 1935
Company founder Engelbert Hawle joining two pipes in 1935

Industries

Drinking water supplyGas supplyWastewater disposalHydropowerFire protectionIndustrial water supplyIrrigation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of saddle flanges from grey cast iron (casting production)Casting––––Grey cast iron
Own foundry in AustriaCasting––––Casting
MachiningMachining––––Casting, Stainless steel
Epoxy powder coating using the epoxy fluidized bed sintering process (EWS), robot-controlledSurface––––Casting, Ductile iron, Aluminium, Stainless steel
Blue Shield surface coating up to DN 600Surface–DN 600––Ductile iron
Own elastomer and plastic products (rubber processing)Plastics––––Elastomer, Plastic, POM
Spindle production (rolled threads)Forming––––Duplex stainless steel 1.4162
AssemblyAssembly–––––
Destructive and non-destructive testing methods in the in-house testing facility incl. long-termTesting–––––
Design and product development (research, design, development)Engineering–––––
Hydrant service (inspection maintenance, on-site repair without excavation work)Assembly–––––
Control valve maintenanceAssembly–––––
Gate valve maintenance (condition-based maintenance)Assembly–––––
Tapping under full pressureAssembly––––Steel, Casting, AZ, PE, PVC
Service for air and vent valvesAssembly–––––
Leak detection (pre-location, pinpointing, correlation measurement, helium leak detection,Testing–––––
Testing of the fire-fighting water rate using an electronic pressure/flow test device (800 l/min)Testing–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Robot-controlled coating system (epoxy fluidized bed sintering process EWS)––up to DN 600–Austria (Vöcklabruck/Frankenmarkt)

Additional services

Hydrant service (inspection maintenance, repair)Control valve maintenanceLeak detection (among others correlation measurement, helium leak detection, acoustic pipe leakGate valve maintenanceTapping under pressureService for air and vent valvesConsulting and on-site training24h service hotlineDigital solutions (Hawle.live APP, H4.live, IoT)

Reference customers

Wasserverband WagramWasserverband Unteres LafnitztalStadtwerke Gleisdorf GmbHWasserwerk FeldbachStadtwerke SchwazStadtwerke KufsteinTown of SchwazMunicipality of KundlTown of GüssingMunicipality of SchwoichWaterworks KaliningradWaterworks BataiskWaterworks Gorzów WlkpWrocław AirportAccra CityAl Sharqiyah Water Transmission (Oman)

Quality and certification

In the in-house testing facility, destructive and non-destructive testing methods as well as long-term tests under realistic conditions are carried out. More than 150 product certificates and around 300 material approvals worldwide ensure standards-compliant approvals and traceability.

EvidenceVöcklabruckFrankenmarkt
ISO 9001
ISO 14001
ISO 50001
ISO 45001
GSK (Quality Association for Heavy Corrosion Protection)
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