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HDC-Fertiggruben – Fertigung

Manufacturer of prefabricated steel inspection pits for automotive, rail vehicle and construction machinery workshop pits

HDC-Fertiggruben Logo

HDC-Fertiggruben GmbH

Troisdorf (headquarters/production) · Reutlingen (technical consulting south)New on Amplifa

GmbHLegal form
2Sites (Troisdorf, Reutlingen)
Z-38.5-300DIBt approval for INNOFLEX steel prefabricated pits

About HDC-Fertiggruben

HDC-Fertiggruben GmbH, headquartered in Troisdorf (North Rhine-Westphalia), is a manufacturer of prefabricated pits, inspection pits, maintenance pits and service pits made of steel for car workshops, commercial vehicle workshops, rail vehicles and construction machinery. The INNOFLEX product family of steel prefabricated pits features a containment system for water-polluting liquids and holds a general building authority approval (DIBt, Z-38.5-300). All pits are equipped as standard with a hard plastic floor (PowerFloor); built-in cabinets with stainless steel sliding doors are available as options. The service portfolio covers construction planning and assessment of the structural requirements, manufacturing, installation by an in-house installation team, acceptance, maintenance, as well as custom special and industrial solutions such as the retrofit installation of roller covers. The portfolio is complemented by oil dispensing equipment, oil management systems, workshop accessories, a 3D pit configurator, tender texts (GAEB) and a mobile demo service with a demonstration pit.

Site
Troisdorf
Processes
Manufacturing of steel prefabricated pits ("INNOFLEX"), Assembly/installation of prefabricated pits by in-house installation team, Retrofit installation of roller covers in existing pits, Manufacturing of prefabricated pits with hard plastic floor (PowerFloor), Custom special and industrial solutions, Installation of working pits in existing workshops, Assembly/installation by installation team, Construction planning and assessment of structural requirements
Materials
Steel, Hard plastic, Stainless steel, Hard plastic (PowerFloor)
Certificates
Specialist company under the Federal Water Act (WHG) (TÜV certification), General building authority approval (DIBt) steel prefabricated pits 'INNOFLEX', Specialist company under the Federal Water Act (WHG) (TÜV), General building authority approval DIBt Z-38.5-300
Industries
Car workshops, Commercial vehicle workshops, Rail vehicles, Construction machinery, Transport companies, Inspection lanes/DEKRA inspection
  1. 01

    Construction planning and assessment of the structural requirements

  2. 02

    Manufacturing of the steel prefabricated pit (INNOFLEX)

  3. 03

    Installation by in-house installation team

  4. 04

    Joint acceptance/quality assurance

  5. 05

    Maintenance and accessories equipment

Materials & Processes

St

Steel

Base material of the building-authority-approved INNOFLEX steel prefabricated pits with containment system for water-polluting liquids.

HK

Hard plastic (PowerFloor)

Standard pit floor, sound-absorbing, resistant to mechanical stress and partially replaceable.

V2A

Stainless steel

Optional for sliding doors (left/right) of the built-in cabinets of the prefabricated pit.

Sites

Standort Troisdorf

Troisdorf

DE

Headquarters and production (Biberweg 32)

Materials
Steel, hard plastic, stainless steel

Reutlingen

DE

Technical consulting south (Zum Wäldle 11)

Prefabricated Pits & Components

Steel prefabricated pit / service pit
Steel prefabricated pit / service pitSteel fabrication · car/commercial vehicle workshops
Prefabricated pit with automatic roller cover
Prefabricated pit with automatic roller coverSteel fabrication / retrofit installation · workshops
Prefabricated pit with pit heating
Prefabricated pit with pit heatingSteel fabrication · car workshops
Prefabricated pit with pit backrests
Prefabricated pit with pit backrestsSteel fabrication · workshops
Prefabricated pit with accessories (pit backrests)
Prefabricated pit with accessories (pit backrests)Steel fabrication · workshops
Prefabricated pit with wall cabinet
Prefabricated pit with wall cabinetSteel fabrication / stainless steel sliding door · workshops
Pit with hard plastic floor (PowerFloor)
Pit with hard plastic floor (PowerFloor)Hard plastic processing · workshops
Mobile demonstration pit
Mobile demonstration pitDemo service · sales

Inside the production

Newspaper report: Installation of three working pits at Regionalbus GmbH
Newspaper report: Installation of three working pits at Regionalbus GmbH
Project report: Pit replacement with inspection lane at THS GmbH, Wülknitz
Project report: Pit replacement with inspection lane at THS GmbH, Wülknitz

Industries

Car workshopsCommercial vehicle workshopsRail vehiclesConstruction machineryTransport companiesInspection lanes/DEKRA inspection

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of steel prefabricated pits ("INNOFLEX")Assembly––––Steel
Assembly/installation of prefabricated pits by in-house installation teamAssembly–––––
Retrofit installation of roller covers in existing pitsAssembly–––––
Manufacturing of prefabricated pits with hard plastic floor (PowerFloor)Plastics––––Hard plastic
Custom special and industrial solutionsAssembly–––––
Installation of working pits in existing workshopsAssembly––––Steel

Additional services

Assembly/installation by installation teamConstruction planning and assessment of structural requirementsAcceptance/quality assuranceMaintenanceCustom special and industrial solutions (e.g. retrofit installation of roller covers)3D pit configuratorMobile demo service (free pit demonstration)Tender texts (GAEB and other formats)Exhibition/demo pitEquipping with oil dispensing equipment and oil management systemsWorkshop accessories and optional accessories

Reference customers

Regionalbus GmbH MühlhausenTransport-Handel-Service GmbH (THS), Wülknitz

Quality & Certifications

Regular in-house quality controls are supplemented by certification of each individual pit; every HDC prefabricated pit receives a so-called lifetime record file. Installation is carried out by a trained installation team with subsequent joint acceptance for quality assurance.

EvidenceTroisdorf
Specialist company under the Federal Water Act (WHG) (TÜV)
General building authority approval DIBt Z-38.5-300

History

  1. 2018

    First general building authority approval of the INNOFLEX steel prefabricated pits by the DIBt on 23 February 2018.

  2. 2023

    Renewal of the general building authority approval Z-38.5-300 by the DIBt (valid until 30 March 2028).

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