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HDC Huttelmaier – Fertigung

Retrofit, spindle service, CNC surface grinding and special machine construction for high-precision machine tools since 1947.

HDC Huttelmaier Logo

HDC Huttelmaier GmbH

73614 Schorndorf, Winterbacher Straße 66New on Amplifa

1947Founded
3rd generationOwner-managed
more than 140Machine tool manufacturers with retrofit experience
up to 3,000 mmLength of grindable machine beds/workpieces
Ø 76–2,010 mmBall machining, KDSM series

Retrofit specialist since 1947

Founded in 1947 and now run by the third generation of owners, HDC Huttelmaier GmbH is a specialist in machine overhauling and machine modernization of high-precision turning, milling and grinding machines. From its site in Schorndorf near Stuttgart, the company serves manufacturers in the metal industry across Europe and worldwide. Its range of services includes manufacturer-neutral retrofits covering more than 140 machine tool manufacturers, machine measurement to DIN standards, scraping, a spindle service for motor, grinding, turning and milling spindles, control system conversion, automation and machine data acquisition with an OPC-UA interface. In addition, the company offers CNC surface grinding as contract manufacturing – including guideways and machine beds up to 3,000 mm in length on a Waldrich machine – as well as new machine construction, special machine construction and the sale of machine tools, including its own KDSM-series ball turning and ball grinding machines for ball valves and ball taps.

Site
Schorndorf
Processes
CNC surface grinding (contract manufacturing), Guideway grinding, Machine bed grinding, Ball turning and ball grinding (ball machining for ball valves/ball taps), Retrofit of machine tools, Checking machine geometry / machine measurement, Scraping (scraping technique for highest geometry accuracy), Spindle service (repair of motor spindles, grinding spindles, turning spindles, milling spindles)
Materials
Metal
Certificates
ISO 9001
Founded
1947
Industries
Metal industry/precision machining, Ball valves/ball taps, Tool and die making, Mechanical engineering, Metal industry/machining (manufacturing in the 1/100 to 1/1000 mm range), Tool and die making
  1. 01

    Retrofit consulting and condition assessment

  2. 02

    Machine measurement/geometry to DIN standards

  3. 03

    Overhaul, scraping, spindle service

  4. 04

    Control system conversion and modernization

  5. 05

    Acceptance and project management

Processes and Materials

Metall

Metal

Materials for contract surface grinding of workpieces, guideways and machine beds.

Site

Standort Schorndorf

Schorndorf

DE

Head office with workshop: retrofit, spindle service, surface grinding, special machine construction

Lot size
Special machines from 2 units
Materials
Metal
  • Waldrich guideway grinding machine (workpieces up to 3,000 mm)
  • KDSM ball turning and ball grinding machines (Ø 76–2,010 mm)
  • Tube fiber laser cutting machine (tube length ≤ 6,300 mm)
  • 2D fiber laser cutting machine (up to 8,050 × 2,530 mm, 1,500–40,000 W)
  • 2-in-1 industrial laser (sheet metal and tube)
  • Automatic 4-axis CPG400 grinding machine for chamfer and circumference grinding

Machines and Components

KDSM 400 ball grinding/turning machine
KDSM 400 ball grinding/turning machineSpecial machine construction · Ball valves/ball taps
CPG400 grinding machine for chamfer and circumference grinding
CPG400 grinding machine for chamfer and circumference grindingIn-house development · Metalworking

Inside the production

HDC Huttelmaier retrofit machine fleet
HDC Huttelmaier retrofit machine fleet
Overhauled Cincinnati centerless machine
Overhauled Cincinnati centerless machine
Machine retrofit (project example)
Machine retrofit (project example)
Checking machine geometry – machine measurement
Checking machine geometry – machine measurement
Spindle service workshop
Spindle service workshop
CNC surface grinding as contract manufacturing
CNC surface grinding as contract manufacturing
Machine data acquisition system (MDA/PDA)
Machine data acquisition system (MDA/PDA)

Industries

Metal industry/precision machiningBall valves/ball tapsTool and die makingMechanical engineeringMetal industry/machining (manufacturing in the 1/100 to 1/1000 mm range)Tool and die making

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC surface grinding (contract manufacturing)Cutting/Machining–3,000 mm––Metal
Guideway grindingCutting/Machining–3,000 mm––Metal
Machine bed grindingCutting/Machining–3,000 mm––Metal
Ball turning and ball grinding (ball machining for ball valves/ball taps)Cutting/Machiningvery tight circularity/roundness tolerances–––Metal
Retrofit of machine toolsEngineering1/100 mm to 1/1000 mm range (customer production)––––
Checking machine geometry / machine measurementInspection–––––
Scraping (scraping technique for highest geometry accuracy)Engineering–––––
Spindle service (repair of motor spindles, grinding spindles, turning spindles, milling spindles)Engineering–––––
Control system conversion / CNC control modernizationEngineering–––––
Machine protective equipmentEngineering–––––
Measuring probe retrofitting (turning/milling machines)Engineering–––––
Machine tool automationEngineering–––––
Machine data acquisition (MDA/PDA, OPC UA interface)Engineering–––––
Special machine construction (machining machines, from 2 machines)Engineering–––––
New construction of machine tools to customer requirementsEngineering–––––
Repair and maintenance of machine toolsEngineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Waldrich guideway grinding machine (surface grinding machine)Waldrich–machine beds/workpieces up to 3,000 mm long–Schorndorf
KDSM-series ball grinding/turning machine (special machine construction)HDC Huttelmaier KDSM–ball diameter 76 mm to 2,010 mm–Schorndorf
Tube laser cutting machine (3D tube fiber laser)––Round tube Ø 15-230 mm / 20-350 mm; square tube 15x15-230x230 mm / 20x20-350x350 mm; tube length–Schorndorf
Fiber laser cutting machine for sheet metal (2D)––3,060×1,530 mm to 8,050×2,530 mm; power 1,500W-40,000W; positioning accuracy 0.03 mm–Schorndorf
2-in-1 industrial laser (sheet metal and tube laser combined)––3,050×1,530 mm / 4,050×2,030 mm / 6,050×1,530 mm; power 1,500W-40,000W; positioning accuracy–Schorndorf
Automatic 4-axis grinding machine for chamfer and circumference grinding––––Schorndorf

Additional services

Retrofit/machine overhaulingMachine modernization (CNC control system conversion)Machine geometry/measurement to DIN standardsScrapingSpindle service (motor spindles, grinding/turning/milling spindles)Protective equipmentMeasuring probesAutomationMachine data acquisition (MDA/PDA, OPC-UA)Repair/maintenanceCNC surface grinding as contract manufacturing (guideways, machine beds up to 3,000 mm)Special machine construction (from 2 units)Ball turning/grinding machines (KDSM series, Ø 76–2,010 mm)New machine tool constructionMachine tool salesMachine tool rental/leasingImport of CNC machines from ChinaManufacturer-neutral serviceProject management

Quality

Work is carried out in accordance with DIN specifications for machine geometry so that customers can manufacture in the 1/100 mm to 1/1000 mm range; the company is ISO 9001 certified.

EvidenceSchorndorf
ISO 9001

History

  1. 1947

    Founding of HDC Huttelmaier; today owner-managed in the third generation

  2. Built up retrofit experience with more than 140 machine tool manufacturers

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