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HEADUX – Fertigung

Manufacturer of welding machines and welding automation for MIG/MAG, TIG, CMT, laser and plasma

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HEADUX

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About HEADUX

HEADUX is a manufacturer of professional welding technology and offers OEM/ODM manufacturing of welding machines and welding automation. The product portfolio includes MIG/MAG welding machines of the TitanMig, OptimusMig and XingMig series in a power range of 130 A to 500 A, DC and AC/DC TIG welding machines with pulse function, MMA welding machines, plasma and stud welding machines, and combination units such as the NEXA ULTRA 200 AC/DC and the CMT series (CMT 250, CMT 250 ACDC, iCMT 250 ACDC), which combine welding and cutting in one machine. The range is complemented by laser welding machines, gouging equipment, welding accessories and digital power sources with a robot interface for automated production lines. The machines are designed for welding steel, stainless steel and aluminium. The website is available in English, Chinese and German.

Processes
MIG/MAG welding (synergic, pulse, double pulse, 130–500 A), TIG welding (DC and AC/DC, HF/lift TIG, pulse), MMA/stick welding (DC, stick pulse), Plasma cutting (NHF plasma cut), CMT welding (CMT 250, CMT 250 ACDC, iCMT 250 ACDC), Spot/stud welding (SPOT welders, STUD welders), Gouging, Laser welding (laser welder)
Materials
Steel, Stainless steel, Aluminium, MIG/MAG welding, TIG welding (DC and AC/DC), Manual metal arc welding, CMT welding, Laser welding
Industries
Welding technology, Automation/Robotics, Metal processing
  1. 01

    OEM/ODM development

  2. 02

    Manufacturing of welding power sources

  3. 03

    Assembly

  4. 04

    Robot integration/automation

Processes and Materials

MIG/MAG

MIG/MAG welding

Synergic, pulse and double pulse processes from 130 A to 500 A for steel, stainless steel and aluminium.

TIG

TIG welding (DC and AC/DC)

HF and lift TIG with pulse function for precise welding of steel, stainless steel and aluminium.

MMA

Manual metal arc welding

DC and stick pulse processes as a complement to the MIG/MAG and TIG portfolio.

CMT

CMT welding

Cold metal transfer in the CMT 250, CMT 250 ACDC and iCMT 250 ACDC machines, partly as weld-cutter combinations.

LASER

Laser welding

Laser welding machines for precision-oriented joining tasks.

PLASMA

Plasma cutting

NHF plasma cutting, integrated in combination units such as NEXA ULTRA 200 and CMT 250.

STUD/SPOT

Stud and spot welding

Specialised STUD and SPOT welding machines.

GOUGING

Gouging

Gouging equipment as a complement to the welding process.

ROBOT

Robotic Welding

Digital power sources with robot interface for automated production lines.

Inside the production

Robotic Welding – automated welding solutions
Robotic Welding – automated welding solutions
TitanMig 218 iXP – MIG/MAG multi-process welding machine
TitanMig 218 iXP – MIG/MAG multi-process welding machine
NEXA ULTRA 200 AC/DC – 7-in-1 weld and cutter combination
NEXA ULTRA 200 AC/DC – 7-in-1 weld and cutter combination
CMT 250 ACDC
CMT 250 ACDC
TIG welding machines
TIG welding machines

Industries

Welding technologyAutomation/RoboticsMetal processing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
MIG/MAG welding (synergic, pulse, double pulse, 130–500 A)Joining––––Steel, Stainless steel, Aluminium
TIG welding (DC and AC/DC, HF/lift TIG, pulse)Joining––––Steel, Stainless steel, Aluminium
MMA/stick welding (DC, stick pulse)Joining–––––
Plasma cutting (NHF plasma cut)Joining–––––
CMT welding (CMT 250, CMT 250 ACDC, iCMT 250 ACDC)Joining–––––
Spot/stud welding (SPOT welders, STUD welders)Joining–––––
GougingJoining–––––
Laser welding (laser welder)Joining–––––
Welding automation / Robotic Welding (robot interface, automated production lines)Joining–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
MIG/MAG multi-process welding machineHEADUX TitanMig 218 iXP––––
MIG/MAG welding machineHEADUX TitanMig 350 MC––––
Pulse MIG/MAG welding machineHEADUX TitanMig X4, X5 Pulse––––
MIG welding machineHEADUX Optimus MIG 353 XS––––
Weld-cutter combination unit (7-in-1: AC/DC TIG + MIG + MMA + plasma)HEADUX NEXA ULTRA 200 / NEXA ULTRA 200 AC/DC––––
CMT weld-cutterHEADUX CMT 250––––
CMT welding machineHEADUX CMT 250 ACDC––––
iCMT welding machineHEADUX iCMT 250 ACDC––––
XingMig series MIG/MAG welding machines (130–500 A)HEADUX XingMig––––

Additional services

OEM/ODM manufacturingRobotic Welding Equipment / Robotic Welding SystemsLaser WeldingWelding Accessories
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