
Development and manufacture of electric heating systems, heating elements and heat exchangers for industry, life science and plant engineering
heatsystems GmbH & Co. KG
51580 Reichshof / Wehnrath, DENew on Amplifa
This is who we are
Since 2000, heatsystems has been developing and manufacturing large electric heating elements and heating systems for industrial customers at its site in Reichshof / Wehnrath in North Rhine-Westphalia. The portfolio comprises cartridge heaters, tubular heating elements, oval tubular heating elements, spiral tubular cartridges, nozzle heating elements, heating bands as well as ceramic and micanite heating elements for tool heating. For plant engineering, the company manufactures electric flow heaters, tank heaters, flanged immersion heaters, duct air heaters, inline heaters, heavy fuel oil preheaters, vessels as well as shell-and-tube, plate and pharma heat exchangers, including control technology. Manufacturing includes TIG welding with high weld seam quality for hygienic design versions as well as finer production work in the company's own ceramics department. In addition to explosion-proof versions (ATEX) and low-dead-space or dead-space-free pharma versions, the company offers component test certificates according to the Pressure Equipment Directive (PED) and custom designs. Fields of application range from industry and life science to plant engineering, injection molding, asphalt mixing plants and cement works.
- Site
- Reichshof / Wehnrath
- Processes
- Manufacture of electric cartridge heaters (standard, compacted and high-performance versions, also, Manufacture of spiral tubular cartridges (among other things as nozzle heating for plastic, Manufacture of oval tubular heating elements (dimensions 16 x 6 and 12 x 5.5 mm), also, Manufacture of tubular heating elements (diameters 6.5, 8.5, 11.5 and 16 mm), welding/soldering into, Manufacture of nozzle heating elements, heating bands, cylinder, frame and ceramic heating elements, Manufacture of shell-and-tube heat exchangers for liquids and gases, with insulation (mineral wool), Manufacture and sale of electric heating systems for plant engineering (electric flow heaters,, TIG welding
- Materials
- Stainless steel, Corrosion-resistant alloy (heat-resistant stainless steel), Corrosion-resistant alloy, Brass, Carbon steel, Steel, Titanium, Hastelloy
- Founded
- 2000
- Industries
- Industry, Life Science, Plant engineering, Plastics processing (injection molding, hot runner), Asphalt mixing plants, Cement works
- 01
Design of custom designs
- 02
Manufacture of heating elements (TIG welding, ceramics department)
- 03
Soldering/welding into flanges and screw fittings
- 04
Testing and component test certificates according to the Pressure Equipment
- 05
Stock-keeping of standard versions
- 06
Assembly of electric heating systems including control technology
Sites
Reichshof / Wehnrath
DEHeadquarters, production and administration
- Materials
- Stainless steel, steel, brass, titanium, copper, ceramics, silicone
- TIG welding workstations
- Ceramics department
Components








Inside the production






Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of electric cartridge heaters (standard, compacted and high-performance versions, alsoEngineering | – | – | – | – | stainless steel, brass, heat-resistant stainless steel, carbon steel, titanium, Hastelloy, special materials, copper-nickel |
| Manufacture of spiral tubular cartridges (among other things as nozzle heating for plasticEngineering | – | – | – | – | – |
| Manufacture of oval tubular heating elements (dimensions 16 x 6 and 12 x 5.5 mm), alsoEngineering | – | – | – | – | 1.4307, 1.4541, 1.4571, 1.4876 |
| Manufacture of tubular heating elements (diameters 6.5, 8.5, 11.5 and 16 mm), welding/soldering intoEngineering | – | – | – | – | 1.4307, 1.4541, 1.4571, 1.4876, 2.4858, copper (also nickel-plated), steel |
| Manufacture of nozzle heating elements, heating bands, cylinder, frame and ceramic heating elementsEngineering | – | up to approx. 3,000 mm | – | – | brass, stainless steel, micanite, ceramic |
| Manufacture of shell-and-tube heat exchangers for liquids and gases, with insulation (mineral wool)Engineering | – | – | – | – | carbon steel, stainless steel, heat-resistant stainless steel, titanium, Hastelloy, special materials, brass |
| Manufacture and sale of electric heating systems for plant engineering (electric flow heaters,Assembly | – | – | – | – | stainless steel, micanite, brass, silicone, ceramic |
| TIG weldingJoining | highest surface quality / best | – | – | – | stainless steel |
| Ceramics department: finer production work on ceramic segmented heating elementsEngineering | – | – | – | – | ceramic |
Additional services
History
- 2000
Company founded by Oliver Saam and Herbert Schneider
- 2014
Herbert Schneider leaves the company due to illness; Oliver Saam becomes sole managing director