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HEICO – Fertigung

Fasteners, cold extruded parts and bolt securing systems from our own production

HEICO Logo

HEICO Befestigungstechnik GmbH

Ense-Höingen (Oesterweg 21, 59469)New on Amplifa

1900Founded
4th family generationManagement since 2006
ø 2–24 mmWire diameter cold bulk forming
up to 120 mmmax. part length
HRB B4540 / B4538, AG ArnsbergCommercial register

About HEICO

The HEICO Group is a family business founded in 1900, now in its fourth generation, headquartered in Ense-Höingen (North Rhine-Westphalia) and consisting of HEICO Befestigungstechnik GmbH and HEICO Umformtechnik GmbH. The company manufactures customer-specific, drawing-based cold extruded parts as well as wedge lock washers, clamping nuts and upholstery nails. Production comprises cold bulk forming on multi-stage presses (wire ø 2–24 mm, part length up to 120 mm), semi-hot forming, machining, in-house heat treatment and surface finishing including electroplating. The high level of vertical integration with in-house toolmaking and special machine construction, a continuous process control system and a technical testing laboratory with bolted joint tests (including the Junker vibration test) shape its quality. Main customers are the automotive industry, including Audi, VW and BMW, as well as mechanical engineering, construction machinery and the furniture industry.

Site
Ense-Höingen
Processes
Cold bulk forming / cold extrusion (Cold Forged Parts), Semi-hot forming (semi-hot forming machines), Thread rolling, Thread forming, Drilling, Turning (NC automatic lathes), Milling, Annealing (in-house)
Materials
Steel, Tempering steel, Stainless steel, Aluminium, Copper, Brass, Special materials and alloys, Cold bulk forming / cold extrusion
Certificates
ISO 9001:2015, ISO 9001:2015 (HEICO Umformtechnik GmbH), IATF 16949:2016 (HEICO Umformtechnik GmbH), DIN ISO 14001, DIN ISO 50001, AEO C (Authorised Economic Operator, since 25.02.2018), IATF 16949:2016, ISO 14001, ISO 50001, AEO C
Founded
1900
Industries
Automotive industry, Mechanical engineering, Construction machinery/forestry technology, Furniture industry, Furniture industry (upholstery nails)
  1. 01

    Design & Engineering (FEA, FMEA)

  2. 02

    Tool development and toolmaking

  3. 03

    Special machine construction

  4. 04

    Cold bulk forming / semi-hot forming

  5. 05

    Machining (drilling, turning, milling, thread rolling/forming)

  6. 06

    Heat treatment (annealing, induction hardening in-house; hardening and

  7. 07

    Surface treatment (own electroplating line)

  8. 08

    Camera sorting (optoelectronic, eddy current)

  9. 09

    Quality inspection

  10. 10

    Packaging & Logistics (EDI, E-Kanban, VMI, Just-in-Time)

Materials & Processes

St

Steel

Base material for formed parts and fasteners, also as tempering steel for heat-treated parts.

VST

Tempering steel

For highly stressed components with subsequent hardening and tempering.

EdSt

Stainless steel

For corrosion-resistant cold-formed parts.

Al

Aluminium

For lightweight cold extruded parts.

Cu

Copper

For conductive or ductile cold-formed parts.

Ms

Brass

For cold-formed parts as well as upholstery and logo nails.

Sonder

Special materials and alloys

For customer-specific requirements.

KMF

Cold bulk forming / cold extrusion

Multi-stage presses with up to 6 stages, wire ø 2–24 mm, part length up to 120 mm.

HWU

Semi-hot forming

Complementary forming process on semi-hot forming machines.

WB

Heat treatment

Annealing and induction hardening in-house; case hardening, hardening and tempering as well as carbonitriding externally.

OB

Surface treatment

Own electroplating line: nickel plating, zinc plating, brass plating, copper plating, zinc flake, zinc-nickel, phosphating, plastic overmolding.

Locations

Ense-Höingen

DE

Headquarters, production (HEICO Befestigungstechnik GmbH and HEICO Umformtechnik GmbH)

Part weight / size
Part length up to 120 mm, head diameter up to 34 mm
Lot size
Prototype to large series
Materials
Steel, stainless steel, aluminium, copper, brass, special alloys
  • Forming multi-stage presses (up to 6 stages)
  • Semi-hot forming machines
  • Drilling machines
  • Thread rolling machines up to M 14
  • Thread forming machines up to M 16
  • NC lathes / automatic lathes
  • Milling machines
  • Dial indexing table machines
  • Electroplating / surface treatment line
  • CNC measuring projector
  • Mitutoyo video measuring system

Components & Products

HEICO-LOCK® wedge lock washers
HEICO-LOCK® wedge lock washersWedge locking · Automotive/industrial mechanical engineering
HEICO-TEC® clamping nut
HEICO-TEC® clamping nutClamping system · Large bolted connections
Solid and semi-hollow parts
Solid and semi-hollow partsCold extrusion · Automotive industry
Hollow parts / sleeves
Hollow parts / sleevesCold extrusion · Automotive industry
Threaded parts
Threaded partsCold extrusion · Mechanical engineering
Stepped pins
Stepped pinsCold extrusion · Joint technology
HEICO-NAILS upholstery and furniture nails
HEICO-NAILS upholstery and furniture nailsWire forming · Furniture industry

Inside the production

HEICO-LOCK® wedge lock nuts
HEICO-LOCK® wedge lock nuts
HEICO-TEC® reaction nuts
HEICO-TEC® reaction nuts
HEICO-LOCK® HLK washers
HEICO-LOCK® HLK washers
Knurled parts
Knurled parts
Slotted spring pins
Slotted spring pins

Industries

Automotive industryMechanical engineeringConstruction machinery/forestry technologyFurniture industryFurniture industry (upholstery nails)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cold bulk forming / cold extrusion (Cold Forged Parts)Forming–120 mm––Steel, Tempering steel, Stainless steel, Aluminium, Copper, Brass, Special materials and alloys
Semi-hot forming (semi-hot forming machines)Forming––––Steel
Thread rollingForming––––Steel
Thread formingForming––––Steel
DrillingMachining––––Steel
Turning (NC automatic lathes)Machining––––Steel, Stainless steel, Aluminium, Copper, Brass
MillingMachining––––Steel, Stainless steel, Aluminium, Copper, Brass
Annealing (in-house)Heat treatment––––Steel
Induction hardening (in-house)Heat treatment––––Steel
Case hardening (external)Heat treatment––––Steel
Hardening and tempering (external)Heat treatment––––Tempering steel
Carbonitriding (external)Heat treatment––––Steel
Nickel platingSurface––––Metal
Zinc platingSurface––––Metal
Brass platingSurface––––Metal
Copper platingSurface––––Metal
Zinc flake coatingSurface––––Metal
Zinc-nickel coatingSurface––––Metal
PhosphatingSurface––––Metal
Plastic overmolding of cold-formed parts (metal-plastic parts)Plastics––––Steel, Plastic
Tool development and toolmaking (in-house tool production)Engineering–––––
Special machine constructionEngineering–––––
Technical testing laboratory (testing of new developments, customer tests)Testing–––––
Optoelectronic camera sortingTesting–––––
Eddy current testing (sorting)Testing–––––
Nail production (upholstery and furniture nails, logo nails, gliders, nail strips, special nails)Forming––––Steel, Brass
Production of customer-specific, drawing-based cold extruded partsForming–120 mm––Steel, Stainless steel, Copper, Brass, Aluminium, Special alloys

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Forming multi-stage press (up to 6 stages)––Wire diameter ø 2 - 24 mm–Ense-Höingen
Semi-hot forming machine––––Ense-Höingen
Drilling machines––––Ense-Höingen
Thread rolling machine (up to M 14)––up to M 14–Ense-Höingen
Thread forming machine (up to M 16)––up to M 16–Ense-Höingen
NC automatic lathe––––Ense-Höingen
Milling machine––––Ense-Höingen
Dial indexing table machine (drilling and thread forming in one operation)––––Ense-Höingen
CNC measuring projector––––Ense-Höingen
Video measuring systemMitutoyo–––Ense-Höingen
Electroplating / surface treatment line (in-house surface finishing)–––1990Ense-Höingen

Additional services

Design/Development (FEA, FMEA, project management)Tool development and toolmakingSpecial machine constructionCold bulk forming (wire ø 2–24 mm, multi-stage presses with up to 6 stages)Heat treatment (annealing, induction hardening, in-house)Technical testing laboratory (bolted joint testing, Junker vibration test)Camera sorting (optoelectronic, eddy current testing)Logistics (EDI per VDA 4905, E-Kanban, VMI, Just-in-Time)CAD dataConsulting/Engineering support

Reference customers

AudiVWBMW

Quality & Certification

Quality assurance includes a CAQ system (Böhme & Weihs), CNC measuring projectors, a video measuring system (Mitutoyo), hardness and runout testing equipment, metallographic analyses, SPC as well as optoelectronic camera sorting and eddy current testing. An in-house testing laboratory carries out bolted joint tests such as the Junker vibration test.

EvidenceEnse-Höingen
ISO 9001:2015
IATF 16949:2016
ISO 14001
ISO 50001
AEO C
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