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Heigl – Fertigung

Manufacturer of fresh potato and dumpling convenience products from controlled regional cultivation in Lower Bavaria.

Heigl Logo

Heigl Kartoffelveredelungs GmbH

Abensberg (Lower Bavaria)New on Amplifa

over 50 years agoFounded
3rd generationFamily business
1 locationAbensberg
HACCPCertified internal control system

About us

Heigl Kartoffelveredelungs GmbH produces fresh potato specialties and convenience products in Abensberg for gastronomy, large-scale consumers, wholesale and discounters. The product range includes fresh French fries in fine, regular and crinkle cuts, potato and bread dumpling doughs, pre-formed dumplings, Schupfnudeln (potato noodles), spaetzle, peeled, fried and oven-ready potatoes, potato and raw vegetable salads, dressings, canned vegetables as well as fats and oils. The raw material comes from controlled contract potato farming by regional farmers and is freshly peeled, cut, cooked, blanched or pre-fried and processed daily. Production takes place on state-of-the-art, computer-controlled equipment according to a comprehensive HACCP hygiene concept. Customer recipes and private-label packaging are possible in sufficient quantities; delivery is carried out by an own fresh-produce fleet with IT-supported route planning, supplemented by cold store warehousing. The third-generation family business supplies exclusively the German market and has been awarded by the DLG multiple times.

Site
Abensberg
Processes
Potato peeling (daily fresh peeling of the potatoes), Grating and cutting technology (grating/cutting of potatoes, e.g. 1 cm cubes, French fries, Gentle, homogeneous mixing and packing, Blanching and pre-frying of French fries in vegetable oil, Cooking of potatoes (peeled, sliced, diced, princess potatoes), Bread baking/production of dumpling doughs and pasta (dumplings, spaetzle, Schupfnudeln, gnocchi,, Forming of pre-formed dumplings (90 g, 150 g, 180 g) incl. embedding of croutons in the, Barrel fermentation with natural lactic acid fermentation (sauerkraut, barrel cabbage)
Materials
Table potatoes, Palm oil, Rapeseed oil, Frying fat (MAMITO, block fat), Wheat flour, Potato starch, Eggs/egg white, White cabbage
Certificates
HACCP, HACCP (operational self-monitoring)
Industries
Gastronomy, Large-scale consumers/catering, Wholesale, Discounters, Retail
  1. 01

    Controlled contract potato farming with regional farmers

  2. 02

    Storage in fully climate-controlled halls

  3. 03

    Peeling of the potatoes (freshly every day)

  4. 04

    Grating and cutting technology

  5. 05

    Cooking / blanching / pre-frying

  6. 06

    Gentle, homogeneous mixing

  7. 07

    Packing (among others under modified atmosphere)

  8. 08

    Warehouse stocking in cold stores

  9. 09

    IT-supported delivery logistics with own fresh-produce fleet

Products & Processes

SK

Table potatoes

Basic raw material of all potato specialties from controlled, environmentally friendly cultivation by regional contract farmers.

WK

White cabbage

Base for sauerkraut/barrel cabbage (barrel fermentation with natural lactic acid fermentation) and fresh white cabbage salads.

KM

Wheat flour

Ingredient for bread and pretzel dumpling doughs, croutons and pasta.

PO

Palm oil

Used for pre-frying the French fries.

RO

Rapeseed oil

100% pure rapeseed oil as a commercial product and ingredient in dumpling products.

FF

Frying fat (MAMITO, block fat)

High-performance frying oils and fats as a supplementary range for gastronomy, catering and discounters.

Locations

Standort Abensberg

Abensberg

DE

Production and administration

Materials
Table potatoes, white cabbage, wheat flour, oils and fats
  • Computer-controlled plant technology
  • Cold stores for warehouse stocking
  • Fully climate-controlled potato storage halls

Products

Fresh French fries, fine cut (9x9 mm)
Fresh French fries, fine cut (9x9 mm)Blanching/pre-frying · Gastronomy/catering
Fresh French fries, regular cut (11x11 mm)
Fresh French fries, regular cut (11x11 mm)Blanching/pre-frying · Gastronomy/catering
Fresh French fries, crinkle cut (12x12 mm)
Fresh French fries, crinkle cut (12x12 mm)Blanching/pre-frying · Gastronomy/catering
Potato dumpling dough 2.5 kg
Potato dumpling dough 2.5 kgDumpling production · Gastronomy/catering
Pre-formed potato dumplings 90 g
Pre-formed potato dumplings 90 gForming · Gastronomy/catering
Pre-formed potato dumplings 180 g
Pre-formed potato dumplings 180 gForming · Gastronomy/catering
Potato dumplings with roasted croutons 90 g
Potato dumplings with roasted croutons 90 gSpecial crouton embedding process · Gastronomy/catering
Original Bavarian bread dumpling dough 5 kg
Original Bavarian bread dumpling dough 5 kgDough production · Gastronomy/catering
Pre-formed pretzel dumplings 90 g
Pre-formed pretzel dumplings 90 gForming · Gastronomy/catering
Bavarian Sunday dumpling dough 8x2.5 kg
Bavarian Sunday dumpling dough 8x2.5 kgDumpling production · Gastronomy/catering
Silky dumpling dough 2.5 kg
Silky dumpling dough 2.5 kgDumpling production · Gastronomy/catering
French fries fine cut, under modified atmosphere
French fries fine cut, under modified atmospherePackaging under modified atmosphere · Gastronomy/catering

Inside the production

Sunday dumpling dough, coarsely grated quality potatoes
Sunday dumpling dough, coarsely grated quality potatoes
Silky dumpling dough made from freshly cooked potatoes
Silky dumpling dough made from freshly cooked potatoes

Industries

GastronomyLarge-scale consumers/cateringWholesaleDiscountersRetail

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Potato peeling (daily fresh peeling of the potatoes)––––Table potatoes
Grating and cutting technology (grating/cutting of potatoes, e.g. 1 cm cubes, French fries––––Table potatoes
Gentle, homogeneous mixing and packing––––Table potatoes
Blanching and pre-frying of French fries in vegetable oil––––Table potatoes, Palm oil
Cooking of potatoes (peeled, sliced, diced, princess potatoes)––––Table potatoes
Bread baking/production of dumpling doughs and pasta (dumplings, spaetzle, Schupfnudeln, gnocchi,––––Table potatoes, Wheat flour, Eggs
Forming of pre-formed dumplings (90 g, 150 g, 180 g) incl. embedding of croutons in the––––Table potatoes, Wheat flour
Barrel fermentation with natural lactic acid fermentation (sauerkraut, barrel cabbage)––––White cabbage
Production of dressings, raw vegetable salads and potato salads––––White cabbage, Carrots, Celery, Beans, Cauliflower, Potatoes
Computer-controlled plant technology for food production according to HACCP hygiene concept––––Table potatoes
Packaging under modified atmosphere––––Table potatoes

Additional services

Development of proprietary recipes for customersPay-per-production in customer recipes/private-label packagingWarehouse stocking in cold storesIT-supported route planning / delivery logisticsExpress and emergency deliveriesown fresh-produce fleetControlled contract potato farming with farmers

Reference customers

HändlmaierDeveley

Quality

Food safety has top priority: a comprehensive internal quality management system accompanies all production stages from controlled potato purchasing to shipping. The HACCP system for internal operational self-monitoring is continuously monitored and further developed; products are regularly awarded by the DLG.

EvidenceAbensberg
HACCP (operational self-monitoring)

History

  1. Company founded over 50 years ago; today a third-generation family business.

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